Schneider Electric > Case Studies > ACMA's Journey to Higher Productivity with IoT

ACMA's Journey to Higher Productivity with IoT

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Applicable Industries
  • Consumer Goods
  • Packaging
Use Cases
  • Digital Twin
  • Intelligent Packaging
About The Customer
ACMA is a Coesia company that specializes in the design and construction of automatic packaging machines for consumer goods. The company has a rich history and has been a significant player in the industry for many years. ACMA is known for its commitment to innovation and quality, always striving to deliver the best solutions to its customers. The company has a wide range of clients, from small businesses to large corporations, and caters to various sectors, including food, beverage, personal care, and pharmaceuticals. ACMA's partnership with an undisclosed firm for over two decades demonstrates its commitment to long-term relationships and continuous improvement.
The Challenge
ACMA, a Coesia company, is a leading firm in the design and construction of automatic packaging machines for consumer goods. Despite their success, they faced a significant challenge in developing a new flexible, smart, and high-speed automatic feeding system for their wrapping machines. The company needed to ensure faster time-to-market, a smaller footprint, and higher productivity. The challenge was to find a solution that could meet these requirements while also being sustainable and flexible. The company had been partnering with an undisclosed firm for over two decades, implementing their motion control and industrial automation solutions. However, the need for a more advanced solution was evident to keep up with the evolving market demands and to maintain their competitive edge.
The Solution
To address the challenge, ACMA turned to EcoStruxure Machine solution, which included industrial robotics and digital twin software. The EcoStruxure Machine solution is a comprehensive, IoT-enabled framework that allows for the seamless integration of smart devices, systems, and services. The solution's industrial robotics component provided the necessary flexibility and speed for the automatic feeding system. The digital twin software, on the other hand, allowed ACMA to create a virtual model of the system, enabling them to test and optimize the system before actual implementation. This not only reduced the time-to-market but also minimized the risk of potential issues during the deployment phase. The solution's smaller footprint and higher productivity were in line with ACMA's objectives, making it an ideal choice for their needs.
Operational Impact
  • The implementation of the EcoStruxure Machine solution has brought about significant operational benefits for ACMA. The use of industrial robotics has made the automatic feeding system more flexible and faster, meeting the company's need for a high-speed solution. The digital twin software has allowed ACMA to optimize the system before actual implementation, reducing potential issues and ensuring a smoother deployment process. This has not only improved the efficiency of the system but also reduced the time and resources spent on troubleshooting. Furthermore, the solution's smaller footprint has made it easier for ACMA to integrate it into their existing operations, contributing to a more streamlined and efficient workflow.
Quantitative Benefit
  • Faster time-to-market with the implementation of the EcoStruxure Machine solution
  • Smaller footprint achieved through the use of advanced industrial robotics
  • Higher productivity due to the integration of digital twin software

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