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Trimble > Case Studies > North Mechanical Cuts $1 Million in Shared Costs for Lab Building Project by Speeding Design, Fabrication and Install with Trimble SysQue

North Mechanical Cuts $1 Million in Shared Costs for Lab Building Project by Speeding Design, Fabrication and Install with Trimble SysQue

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Customer Company Size
Mid-size Company
Region
  • America
Country
  • United States
Product
  • Trimble SysQue
  • Trimble Field Link for MEP
  • RTS Series Robotic Total Station
Tech Stack
  • Autodesk Revit
  • Trimble SysQue
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Analytics & Modeling - Predictive Analytics
  • Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
  • Construction & Infrastructure
  • Utilities
Applicable Functions
  • Facility Management
  • Maintenance
Use Cases
  • Building Automation & Control
  • Predictive Maintenance
  • Process Control & Optimization
Services
  • System Integration
  • Software Design & Engineering Services
About The Customer
North Mechanical Contracting & Service is a full-service mechanical system solutions provider based in Indianapolis, Indiana. The company specializes in custom mechanical solutions and services related to construction, contracting, design, fabrication, and maintenance. With over 40 years of experience, North Mechanical has been a leader in designing, building, and maintaining diverse Mechanical, Engineering, and Plumbing (MEP) systems. The company has worked on several prominent Indianapolis landmarks, including the Indianapolis International Airport, Indianapolis Museum of Art, and Indiana University, among others. Known for successfully using the Integrated Project Delivery (IPD) method, North Mechanical delivers challenging industrial projects on time, under budget, and with fewer risks. The company was recently awarded its largest fabrication contract to date by one of the area's largest manufacturers.
The Challenge
North Mechanical was tasked with speeding up the design and fabrication workflow for a research facility build. Traditionally, manual processes were used for creating piping, fittings, and accessories, which were tedious, error-prone, and inefficient. The company needed to eliminate these manual steps to improve accuracy and efficiency from fabrication to installation. The challenge was to create a more automated and accurate fabrication workflow to reduce labor and material costs, improve design accuracy, and shorten project timelines.
The Solution
North Mechanical adopted Trimble SysQue and Autodesk Revit to create data-rich models for optimizing the design-to-fabrication-to-construction workflow. SysQue allows contractors to design fully constructible models with real-world intelligent MEP components, improving the accuracy of designs and reducing labor and material costs. The company used SysQue to design Revit LOD 400 models based on manufacturing-specific content, allowing fabricators to produce pipes, fittings, and hangers more quickly and accurately. This new fabrication workflow included importing raw component data into Excel and Word for easy organization and labeling. By fabricating 90% of components off-site, North Mechanical reduced its workforce by half during the peak of the job and improved efficiency among partners. The company also leveraged just-in-time construction by generating material takeoffs from schedules developed with SysQue and Revit, ensuring precise material delivery and reducing restocking fees and labor costs.
Operational Impact
  • Developed effective processes and workflow to create pipe, component, and hanger labels for the lab build.
  • Fabricated 60,000 linear feet of piping and over six dozen skids and preassembled modules.
  • Fabricated over 90% of the project’s piping off-site, reducing footprint and labor requirements by 50%.
  • Improved design and accuracy with zero change orders on the project due to coordination or clashing.
Quantitative Benefit
  • Shared project cost savings of 10% overall.
  • Saved over $1 million dollars with improved accuracy and speed of install.
  • Saved 400% of time compared to traditional materials takeoff tasks.

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