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Case Studies > Wall to Wall Kitchen & Bath: A Family Business Thrives with CNC Technology

Wall to Wall Kitchen & Bath: A Family Business Thrives with CNC Technology

Customer Company Size
SME
Region
  • America
Country
  • United States
Product
  • C.R. Onsrud Mate 4×8 CNC router
Tech Stack
  • CNC Technology
  • Vacuum Lift
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Customer Satisfaction
  • Productivity Improvements
Technology Category
  • Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries
  • Construction & Infrastructure
  • Consumer Goods
Applicable Functions
  • Discrete Manufacturing
  • Quality Assurance
Use Cases
  • Manufacturing System Automation
  • Process Control & Optimization
Services
  • Hardware Design & Engineering Services
  • System Integration
About The Customer
Wall to Wall Kitchen & Bath is a family-owned business founded by Bob and Rob Wall, a father-and-son duo with a shared passion for woodworking. Bob, a lifelong woodworking hobbyist, and Rob, a certified Wood Process Technician with over a decade of experience, started the business in 2009. Initially operating out of Bob's two-car garage, the company quickly gained a reputation for high-quality custom cabinetry, leading to rapid growth and expansion. The business specializes in crafting custom kitchens and finely crafted shaker-style furniture, offering a range of styles including Shaker, arts & craft, country, Victorian, and modern. With a commitment to craftsmanship and innovation, Wall to Wall Kitchen & Bath has become a premier custom cabinet manufacturer, serving clients with a dedication to quality and customer satisfaction.
The Challenge
In 2012, Wall to Wall Kitchen & Bath faced a significant challenge as their old panel saw became unreliable, hindering their ability to keep up with increasing demand. The business, which had started in a two-car garage and quickly expanded to a 2,400 sq. ft. shop, was experiencing rapid growth due to word-of-mouth recommendations and high-quality work. However, the limitations of their existing equipment threatened to slow down their operations and affect their ability to deliver complex, custom cabinetry projects efficiently. The need for a more reliable and efficient solution became apparent as they sought to maintain their reputation for quality craftsmanship and meet the growing expectations of their clients.
The Solution
To address the challenge of unreliable equipment and increasing demand, Wall to Wall Kitchen & Bath invested in a C.R. Onsrud Mate 4×8 CNC router, discovered at the AWFS Fair in Las Vegas. This decision marked a pivotal moment for the business, as the CNC machine, paired with a vacuum lift, transformed their operations. The new technology allowed them to handle more complex jobs with greater precision and speed, significantly improving their efficiency and productivity. The CNC router enabled the company to take on larger projects and maintain their reputation for high-quality craftsmanship. The investment in advanced technology not only solved their immediate equipment issues but also positioned the business for continued growth and success.
Operational Impact
  • The implementation of the CNC router transformed the company's operations, allowing them to take on larger and more complex projects.
  • The new technology improved the precision and speed of their work, enhancing their ability to deliver high-quality custom cabinetry.
  • The investment in advanced equipment positioned the business for continued growth and success, maintaining their reputation for craftsmanship and innovation.
Quantitative Benefit
  • The CNC router allowed Wall to Wall Kitchen & Bath to handle more complex jobs faster.
  • The precision and repeatability of the CNC technology significantly boosted their operational efficiency.

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