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Elisa is Paving the Way with Their IoT Service Solution
With an overwhelming response to the release of their IoT solution, Elisa needed a way to manage the flood in demand without compromising on their customer satisfaction or quality.
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Tata Power Uses AVEVA PRiSM Predictive Asset Analytics Software
- Avoid asset failures and reduce equipment downtime - Identify subtle changes in system and equipment behavior - Gain advanced warning of emerging equipment issues - Monitor the health and performance of critical assets fleet-wide in real time - Improve maintenance planning y Enable knowledge capture to optimize information sharing between plant personnels
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IIC Industrial Digital Thread (IDT) Testbed
Field engineers and service teams often lack data and digital insights needed to assess, troubleshoot, and determine work scope for the large industrial assets in performing corrective and preventative maintenance activities. QA engineers many times need to understand why a particular problem in the part is happening recurrently or why parts from suppliers don’t stack up well in the assemblies due to mismatch. The root cause is usually hidden in design, manufacturing processes, supply chain logistics or production planning. But without the right data and digital insights, it's hard to pinpoint. GOAL To collect information in the design, manufacturing, service, supply-chain setup and provide access to and intelligent analytics for industrial manufacturing and performance data, to identify the root cause easier. Such insights can improve not only service and owner/operator productivity, but also provide critical feedback to the design engineering and manufacturing operations teams for continuous improvement.
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Reducing Energy Costs Across Pella’s Manufacturing Plants
Pella’s commitment to continually improve its processes for its team members and the environment has led the company to seek innovative technologies that advance overall productivity and the quality of its manufacturing operations.
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Sparking Growth with IT Refresh
Due to Finder's steady growth in the market, Finder needed to upgrade its IT infrastructure to meet the requirements such as increase data availability and storage capacity plus ensure a robust business continuity plan. Any new solution also had to be scalable to match a future expansion of the business.
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Multiphase Flowmeter DIP
Developing a multiphase flowmeter system to indicate the rate of flow of fluid.
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Eaton and TriRivers Power Reliable Healthcare IT
The TriRivers system allows doctors to access critical healthcare applications as well as consult in real-time to UW Health for eICU and other services. Top priorities are maintaining a clean, reliable supply of power across the network and receiving warnings and intervening before a potential problem can result in downtime. Data security for patients is another major concern.
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Joy Mining Systems
Joy equipment faces many challenges. The first is machine integration and control. The business end of the machine has a rapidly-spinning cylinder with 6-inch diamond-studded cutting teeth. It chews through rock at rates measured in tens of tons per minute. The system grinds through the rock in front, creating a rectangular mine tunnel. Hydraulic lifters support the ceiling as the machine moves forward. Automated drills and screws drive 3-ft long screws into the ceiling to stabilize it. The rock and coal fall into a set of gathering "fingers" below the cutting cylinder. These fingers scoop up the rock and coal and deposit it onto a conveyor belt. The conveyor passes under the machine and out the back. A train of conveyor belt cars, up to a mile long, follows the cutter into the mine. The rock shoots along this train at over 400 feet per minute until it empties into rail cars at the end. Current systems place an operator cage next to the cutter. Choking dust (potentially explosive), the risk of collapse and the proximity of metal and rock mayhem make the operator cage a hazardous location.
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Securing the Connected Car Ecosystem
In-vehicle communications and entertainment system hosts high-value or sensitive applications. API libraries facilitate communication and sharing of vehicle data. These API libraries are vulnerable to reverse engineering and tampering attacks and may even result in loss of passenger safety. Attackers can inject malware that may be able to migrate to other in-car networks such as the controller-area-network (CAN) bus which links to the vehicle’s critical systems. Software provided for dealers to interface with cars through the OBD2 port is vulnerable to reverse engineering and tampering attacks. Hackers may be able to abuse these tools to inject malicious code into the ECUs and CAN bus. Attackers can lift the cryptographic keys used, and use that to build their own rogue apps/software. Their cloned version of the original app/software may have altered functionality, and may intend to gain access to other in-car networks.
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Smart energy by Mobisol
A key aspect of Mobisol’s business model is ensuring that the agreed installments are paid on time. Therefore, the solar home systems needed to be fitted with SIM cards that cannot be removed without destroying the devices. If payments are not made the system can be switched off remotely. Mobisol was looking for a mobile partner that was able to provide SIMs and mobile coverage in the across the east African countries in which it operates.
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Hitachi Data Systems (Hitachi) - Global Manufacturers Improve Yield by 90 Percent
The company’s polymer mixing process was producing output of inconsistent quality, with yields sometimes dipping as low as 50% or 60%. The scrapping of poor batches created huge costs and was crippling production capacity. The root cause was traced to ever-changing product specifications, in addition to variations in a range of production parameters. Production engineers were unable to stabilize the process using traditional approaches as mixing polymer was stubbornly unstable and each new product formulation only exacerbated the problem. To solve this issue, this global manufacturer needed a solution that provided the following capabilities: • Ingest and integrate Internet of Things (IoT) data from machinery, sensors, the environment and other sources • Discover the critical factors and optimal process parameters through correlation, visual analysis, and optimization algorithms • Provide deep process insight, enabling daily decision support and continuous improvement • Dynamically and continuously optimize the process through machine learning
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Logistics Visibility Services
Fuji Xerox faced several challenges. Delivery inquiries from distributors had to be manually associated with order information and container B/L documents. Response to delivery inquiries was slow and delivery date estimates inaccurate because Fuji Xerox had to contact each transportation carrier for shipment status updates before warehousing dates could be estimated. Manual handling of an average of 1,800 inquiries a month created an excessive workload for staff. Distributors had begun securing extra stock in a system known as just-in-case inventory to prevent inventory shortages at hub warehouses in each region, leading to chronic over-inventory
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The Retail Shelf-Auditing Robot
Full-store audits involve making sure that items are in stock, in the right place, and marked at the correct price. These tasks must be repeated over and over, typically take several hours to complete, and tend to be very inaccurate when done by humans.
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Enabling RCM & TPM for Energy Sector
The customer company need a centric-view of all equipment & assets, so as to enable RCM (Reliability-Centered Maintenance) and TPM (Total Productive Maintenance) process. The customer's goal is to fully utilize the life-cycle of equipment and thus improving their OEE (Overall Equipment Effectiveness).
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ThingWorx Delivers Business Transformation to Sysmex
With a mature business comprising connected field instruments for remote monitoring, Sysmex realized that the next step in order to transform their business would be to unlock more value from their data. The only way they could outpace their competitors would be to deliver higher quality customer service and improve their internal operational efficiency.
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Unmanned Aircraft Systems (UAS) Ground Control Station (GCS)
General Atomics had to meet strict requirements for data bandwidth and availability. They could have designed and implemented a custom solution for data integration on their own, but that would have significantly delayed the project. Plus the lifecycle cost of developing and maintaining a custom software solution for a specific project can be enormous.
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Aerospace Manufacturer Enabled by Manufacturing Execution System to Produce Safety Critical Electronics
This document summarizes the manufacturing execution system (MES), or manufacturing operations management (MOM) solution implemented by an Aerospace parts manufacturer in order to introduce full-accountability into their assembly processes. The MES/MOM delivered “integrity of process” by providing a control system which managed all aspects of the assembly process; and created a closed-loop of accountability, delivering the desired results every-single-time.A critical aspect to the achievement of their goal was the management of a new assembly line workforce. The true test of the dependability on the MES/MOM system was it empowered operators with little to no experience to build sophisticated electronic components to the highest quality standards. It is also noteworthy that the MES/MOM was able to be integrated and operational in a very short time frame in less than four (4) days.
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Premium Brand
Due to doubled data traffic demand, Telstra wanted a solution that can meet insatiable high-speed mobile broadband demand and secure a smooth network migration while re-farming spectrum.
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SKT, Construction of Smart Office Environment
SK T-Tower is the headquarters of SK Telecom. Inside the building, different types of mobile devices, such as laptops, smartphones and tablets, are in use, and with the increase in WLAN traffic and the use of quality multimedia data, the volume of wireless data sees an explosive growth. Users want limitless Internet access in various places in addition to designated areas.
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IoT based Energy Quality Availability Monitoring Solution
There were several challenges faced:Since this data would be in the public domain, accuracy and authenticity of this data were of paramount importance. It should be able to withstand scrutiny.It is challenging to build an appliance that can withstand a wide range of voltage fluctuations from as low at 90v to as high as 320v. Since the device would be installed in remote locations, its resilience was of paramount importance.The device would have to deal with poor network coverage and have the ability to store and re-transmit data if networks were not available, which is often the case in rural India. The device could store up to 30 days of data.The platform that deals with the data should be readily available and highly reliable and never lose a packet of data.
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Industrial & General Manufacturing Case Study
The client is a 65 division conglomerate with various small divisions which were unable to support individual PLM instances. The organization also faced major challenges in organizing and maintaining the various PLM instances at a corporate level.
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Schedule Management in the Austrian Energy Market
Due to the growing volume of customers and data, Salzburg AG needed a solution to promptly and correctly manage the processing of energy transactions in multiple markets using schedules. Requirements included: flexible adaptation of interfaces to enable Salzburg AG to respond to market conditions quickly, automatic processing of energy transactions, and integration of different regional rules for the exchange of schedules.
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ELI LILLY ADOPTS MICROMEDIA’S ALERT NOTIFICATION SYSTEM
Pharmaceutical production is subject to a strict set of enforced rules that must be adhered to and compliance to these standards is critically necessary. Due to the efforts of WIN 911’s strategic partner Micromedia, Lilly was able to adopt an alarm notification infrastructure that integrated smoothly with their existing workflows and emergency hardware and protocols. These raw energy sources enable the industrial process to function: electricity, WIN-911 Software | 4020 South Industrial Drive, Suite 120 | Austin, TX 78744 USA industrial steam, iced water, air mixtures of varying quality. Refrigeration towers, boilers and wastewater are monitored by ALERT. Eli Lilly identified 15000 potential variables, but limitations compelled them to chisel the variable list down to 300. This allowed all major alarms to be covered including pressure, discharge, quantity of waste water discharged,temperature, carbon dioxide content, oxygen & sulphur content, and the water’s pH.
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Springpath Gains Real-Time Intelligence and Improves Operational Efficiencies
As the HCI market has grown increasingly crowded, Springpath sought to differentiate itself by providing enhanced serviceability to its customers. But it was lacking in its ability to provide fast customer issue resolution for both hardware and software components and in its ability to get meaningful, real-time intelligence from data. Springpath needed to create better operational efficiencies for its support organization. To better service its customers, Springpath would need a solution to resolve customer issues faster while collecting real-time customer data from systems to extract better insights for both internal support teams and end customers alike. Building a solution would require quick ingest and parsing of data – which was at the time often sent in the form of complex log files – and the ability to present it as actionable information. Further, a solution would need to enable support engineers to provide quick issue resolution to minimize downtime. Ideally, Springpath wanted customers to get full visibility into their own systems – and thereby be able to perform timely maintenance tasks – with the goal of maximizing uptime and ensuring optimal system performance. In addition, a solution should integrate with their issue management system, Salesforce.com Service Portal, for easy access for both the in-house support team and end-customers. “Offering world-class Customer Service in the IoT era requires a comprehensive and scalable Analytics platform that is well-integrated with an existing Support workflow,” says Brett Flinchum, VP of Global Customer Success at Springpath.
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Smart Tractor with Telemetrics to Boost Productivity and Revenue
Hello tractor had designed an innovative, low-cost “smart tractor” specifically for small farmers' unique needs. Equipped with various attachments, owners can tailor its use for a variety of crops and stages of the production cycle, allowing them to serve their customers throughout the year. The GPS antenna allows hello tractor to track its usage and gather data on location, market trends, and uptake. Hello Tractor needed an application so that farmers could make use of these features effectively and efficiently.
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Vacuum Pump Solution Avoids Unplanned Downtime and Scrap Events
In order to scale up operations, loT Systems’ client needed a system to monitor vacuum pumps and provide managers with actionable data at near real-time speeds from anywhere, at any time, and on any device. The vacuum pumps are part of vertical furnaces that prepare semiconductor wafers at precise temperatures and pressures according to their clients’ exact specifications. If a pump was about to fail and a manager did not see the alarm, it could lead to a scrap event, costing the client revenue, delaying production with unplanned downtime, and increasing overall manufacturing costs. Managers could not see alarms in real time unless they physically walked around the floor, making predictive maintenance and preventing scrap events harder as the client scaled upwards.
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Real-time visibility of Supply chain operations with IoT
Food service delivery companies generally manage large volumes of food or non-food products, with very low profit margins. And, one of their major challenges involves optimizing operational efficiency during food delivery, for accelerated business growth and competitive advantage.However, to address this challenge, they had no means to know what exactly happens during the delivery hours. Was the food inventory ready to deliver is kept under optimum temperature conditions? Were the drivers taking the right routes? Was the customer order being delivered on time? Their business required visibility of its supply chain operations in real-time, so they could track & monitor what’s happening every minute. This would help optimize operations and save money.
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Real-time Monitoring and Unified Management Platform for PV Plant
As PV power plants continue to increase, centralized management and information integration become thorny problems.Enterprise PV systems mainly supply power for their own needs and may sell excess power to the power company whereas Photovoltaic (PV) power plants specialize in solar energy collection and then feeding the energy into the grid.To transmit the data of the PV systems wired or wireless networks can be used. However, wireless networks have the advantage of flexibility and are the best choice for those who want quick deployment.Taking into account the requirements of wider coverage and long-distance transmission, the existing fiber-optic networks had many shortcomings ie high cost, complicated wiring and long construction period, and it may also have been necessary to excavate walls, drill holes, embed wires, or even destroy the original building structure. After evaluation, the Juli Group decided to adopt an easy installation and easy expansion wireless network system for early completion of this project.
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Driving Digital Transformation: Lordan
Lordan needed a manufacturing automation system that could identify bottlenecks, reduce downtime and waste, and improve overall equipment effectiveness (OEE). Requirements included the ability to view overall throughput and track mission-critical manufacturing information in real time directly from the production floor, rather than rely on periodical assessments.
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Planetary Resources Uses 3D Printing in Spacecraft Production
Planetary Resources expects that the Arkyd spacecraft will eventually be mass-produced at cost significantly lower than current spacecraft, so weight must be minimized to the greatest extent possible.
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