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MPDV > Case Studies > GROHE AG Enhances Manufacturing Efficiency with HYDRA MES System

GROHE AG Enhances Manufacturing Efficiency with HYDRA MES System

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Customer Company Size
Large Corporate
Region
  • Europe
  • Asia
Country
  • Germany
  • Portugal
  • Thailand
Product
  • HYDRA Manufacturing Execution System
  • HYDRA Time & Attendance
  • HYDRA Access Control
Tech Stack
  • Windows Server
  • MS SQL Database
  • ERP Interface to SAP
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Productivity Improvements
  • Cost Savings
  • Digital Expertise
Technology Category
  • Functional Applications - Manufacturing Execution Systems (MES)
  • Application Infrastructure & Middleware - Data Exchange & Integration
Applicable Industries
  • Consumer Goods
  • Construction & Infrastructure
Applicable Functions
  • Process Manufacturing
  • Quality Assurance
Use Cases
  • Manufacturing System Automation
  • Factory Operations Visibility & Intelligence
  • Process Control & Optimization
Services
  • System Integration
  • Software Design & Engineering Services
About The Customer
GROHE AG, marketed under the trademark GROHE, is a leading manufacturer of sanitary fittings, known for its focus on quality, technology, and sustainability. The company employs about 6,000 people worldwide, with significant operations in Germany, Portugal, and Thailand. In 2015, GROHE generated a consolidated revenue of approximately 1.3 billion Euros. The company manufactures products for kitchens, bathrooms, commercial and public sectors, and installation and flushing systems. GROHE's commitment to innovation and excellence has positioned it as a key player in the sanitary fittings industry.
The Challenge
Producing fittings and fixtures involves several steps such as casting, machining, surface finishing, and final assembly. The challenge was to collect data across the entire processing chain and efficiently plan and control the procedures. The focus was on perfect utilization of tools and machines to avoid unnecessary stockpiling and ensure smooth operations. The need for real-time data collection and evaluation was critical to address malfunctions and bottlenecks promptly.
The Solution
GROHE implemented the HYDRA Manufacturing Execution System (MES) by MPDV across its German sites to manage the production process. The system connects various production stages such as tooling, core molding, casting, machining, electroplating, injection molding, and installation. HYDRA collects data on piece numbers and machine conditions automatically, allowing operators to log orders and reasons for downtimes. The system provides real-time data evaluation and visualization through big screens, enabling operators to react quickly to malfunctions and bottlenecks. The integration of Shop Floor Scheduling and Control ensures optimal utilization of machines and tools without unnecessary stockpiling. Additionally, GROHE uses HYDRA Time & Attendance and Access Control modules to enhance operational efficiency.
Operational Impact
  • Increased transparency and efficiency in production processes through real-time data collection and evaluation.
  • Enhanced ability to react quickly to malfunctions and bottlenecks, improving overall production flow.
  • Optimal utilization of machines and tools, reducing unnecessary stockpiling and improving resource management.
  • Improved operator access to essential information via big screens, facilitating better decision-making.
  • Integration of time and attendance and access control modules to streamline workforce management.
Quantitative Benefit
  • 330 machines connected to the HYDRA system.
  • 120 HYDRA Shop Floor Clients and 60 HYDRA Office Clients in use.

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