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MPDV > 实例探究 > GROHE AG Enhances Manufacturing Efficiency with HYDRA MES System

GROHE AG Enhances Manufacturing Efficiency with HYDRA MES System

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公司规模
Large Corporate
地区
  • Europe
  • Asia
国家
  • Germany
  • Portugal
  • Thailand
产品
  • HYDRA Manufacturing Execution System
  • HYDRA Time & Attendance
  • HYDRA Access Control
技术栈
  • Windows Server
  • MS SQL Database
  • ERP Interface to SAP
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Digital Expertise
技术
  • 功能应用 - 制造执行系统 (MES)
  • 应用基础设施与中间件 - 数据交换与集成
适用行业
  • 消费品
  • 建筑与基础设施
适用功能
  • 流程制造
  • 质量保证
用例
  • 自动化制造系统
  • 工厂可见化与智能化
  • 过程控制与优化
服务
  • 系统集成
  • 软件设计与工程服务
关于客户
GROHE AG, marketed under the trademark GROHE, is a leading manufacturer of sanitary fittings, known for its focus on quality, technology, and sustainability. The company employs about 6,000 people worldwide, with significant operations in Germany, Portugal, and Thailand. In 2015, GROHE generated a consolidated revenue of approximately 1.3 billion Euros. The company manufactures products for kitchens, bathrooms, commercial and public sectors, and installation and flushing systems. GROHE's commitment to innovation and excellence has positioned it as a key player in the sanitary fittings industry.
挑战
Producing fittings and fixtures involves several steps such as casting, machining, surface finishing, and final assembly. The challenge was to collect data across the entire processing chain and efficiently plan and control the procedures. The focus was on perfect utilization of tools and machines to avoid unnecessary stockpiling and ensure smooth operations. The need for real-time data collection and evaluation was critical to address malfunctions and bottlenecks promptly.
解决方案
GROHE implemented the HYDRA Manufacturing Execution System (MES) by MPDV across its German sites to manage the production process. The system connects various production stages such as tooling, core molding, casting, machining, electroplating, injection molding, and installation. HYDRA collects data on piece numbers and machine conditions automatically, allowing operators to log orders and reasons for downtimes. The system provides real-time data evaluation and visualization through big screens, enabling operators to react quickly to malfunctions and bottlenecks. The integration of Shop Floor Scheduling and Control ensures optimal utilization of machines and tools without unnecessary stockpiling. Additionally, GROHE uses HYDRA Time & Attendance and Access Control modules to enhance operational efficiency.
运营影响
  • Increased transparency and efficiency in production processes through real-time data collection and evaluation.
  • Enhanced ability to react quickly to malfunctions and bottlenecks, improving overall production flow.
  • Optimal utilization of machines and tools, reducing unnecessary stockpiling and improving resource management.
  • Improved operator access to essential information via big screens, facilitating better decision-making.
  • Integration of time and attendance and access control modules to streamline workforce management.
数量效益
  • 330 machines connected to the HYDRA system.
  • 120 HYDRA Shop Floor Clients and 60 HYDRA Office Clients in use.

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