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Plex Systems > Case Studies > Jagemann Stamping Company Achieves Efficiency and Cost Savings with Plex ERP Implementation

Jagemann Stamping Company Achieves Efficiency and Cost Savings with Plex ERP Implementation

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Customer Company Size
Mid-size Company
Region
  • America
Country
  • United States
Product
  • Plex ERP
Tech Stack
  • Software as a Service (SaaS)
  • Cloud-based ERP
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Productivity Improvements
  • Energy Saving
Technology Category
  • Functional Applications - Enterprise Resource Planning Systems (ERP)
  • Platform as a Service (PaaS) - Data Management Platforms
Applicable Industries
  • Automotive
  • Metals
Applicable Functions
  • Quality Assurance
  • Business Operation
Use Cases
  • Inventory Management
  • Process Control & Optimization
  • Remote Asset Management
Services
  • Cloud Planning, Design & Implementation Services
  • System Integration
About The Customer
Jagemann Stamping Company (JSC) is a full-service metal fabricator based in Wisconsin, specializing in the automotive industry. The company has a strong focus on technology innovation and continuous improvement to remain competitive in the market. JSC provides a wide range of metal stamping services and has built a reputation for quality and reliability. The company is committed to meeting the challenges of the industry by adopting advanced technologies and streamlining its operations. With a dedicated team and a strategic approach, JSC aims to enhance its production capabilities and deliver superior products to its customers.
The Challenge
Jagemann Stamping Company (JSC) faced significant challenges with its existing information systems, which were dissimilar and operated on different platforms. These systems required frequent patches, updates, and upgrades, leading to inefficiencies and disruptions in production. The systems were also inaccessible to many employees, utilized outdated displays, and were inflexible to changes. Information was siloed, making it difficult to share and access data across the organization. Additionally, the company had to hire professional developers to make adjustments, which often disrupted production. JSC needed a more integrated and efficient solution to manage its operations and improve productivity.
The Solution
Jagemann Stamping Company implemented the Plex ERP system, a fully integrated Software as a Service (SaaS) ERP solution, to address its operational challenges. The implementation was completed in less than six months without any disruptions to production, customer deliveries, or manufacturing orders. Plex ERP replaced nearly a dozen dissimilar systems with one integrated solution, providing real-time information and improving data accessibility. The system enabled JSC to reduce IT maintenance costs, increase productivity, and enhance inventory visibility. It also facilitated better quality management and eliminated manual processes. The flexibility of Plex ERP allowed JSC to attach job-specific instructions directly to parts and use electronic bulletin boards for cross-shift communication. This improved communication flow and ensured that quality and engineering standards were consistently applied across the manufacturing floor.
Operational Impact
  • Replaced a dozen systems with one integrated solution, providing real-time information.
  • Achieved a comprehensive view of issues, enabling better quality management and time savings.
  • Improved communication flow with electronic bulletin boards and job-specific instructions.
Quantitative Benefit
  • Reduced energy consumption and monthly IT maintenance costs by 15%.
  • Redeployed 50% of IT staff to more strategic activities.
  • Increased the ratio of user devices to IT staff from 40:1 to nearly 100:1.

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