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Case Studies > An Ideal CAD Solution for Bespoke Machinery Design

An Ideal CAD Solution for Bespoke Machinery Design

Customer Company Size
Mid-size Company
Region
  • Europe
Country
  • Sweden
Product
  • IRONCAD
Tech Stack
  • 3D Modeling
  • Optical Recognition System
Implementation Scale
  • Enterprise-wide Deployment
Impact Metrics
  • Cost Savings
  • Productivity Improvements
Technology Category
  • Application Infrastructure & Middleware - Data Visualization
  • Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries
  • Equipment & Machinery
  • Automotive
Applicable Functions
  • Discrete Manufacturing
  • Product Research & Development
Use Cases
  • Machine Condition Monitoring
  • Manufacturing System Automation
Services
  • Software Design & Engineering Services
  • System Integration
About The Customer
Lerocon AB is a Swedish company that specializes in the design and manufacturing of welding machines, with a particular focus on resistance welding and fastener welding. The company caters to a diverse range of customer needs, providing bespoke machinery solutions that are tailored to the specific requirements of each manufacturer. Lerocon's approach involves creating custom configurations by assembling various components, much like building designs from a library of existing parts. This modular product range allows them to offer unique solutions that address the specific demands of their clients. With a commitment to innovation and customer satisfaction, Lerocon continuously seeks to enhance its offerings and maintain a competitive edge in the market.
The Challenge
Lerocon AB, a Swedish company specializing in welding machines, faced challenges in meeting diverse customer needs for bespoke machinery design. The company previously used a parametric 3D CAD platform that lacked the flexibility and speed required for their unique approach. The system's constraints often necessitated redrawing components, impacting productivity. Additionally, the need to distinguish between parts and assembly files further hindered their workflow. Lerocon needed a CAD solution that allowed for modular design, enabling them to work faster and more efficiently while accommodating custom configurations for their clients.
The Solution
Lerocon AB transitioned to using IRONCAD, a CAD system that supports modular design and offers the flexibility and speed needed for bespoke machinery design. IRONCAD allows Lerocon to construct robot cells and welding machines by dragging and dropping assembly components from a catalog. This approach enables the reuse of previous solutions and adaptation to new customer needs without constraints. The system's 3D mechanism functions facilitate seamless interactions between the welding unit and its surrounding components, ensuring efficient machine design. Additionally, Lerocon employs an optical recognition system to track parts entering a robot cell, enhancing the precision and efficiency of their operations.
Operational Impact
  • Lerocon can now easily adapt to new customer needs thanks to the flexibility provided by IRONCAD.
  • The use of IRONCAD allows for the reuse of previously created structures, enhancing efficiency.
  • The optical recognition system improves the precision of part placement within the welding machine.
  • IRONCAD's 3D mechanism functions ensure seamless interactions between components in the welding cell.
  • Lerocon's solutions help manufacturing companies remain competitive by increasing capacity and lowering costs.

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