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Plex Systems > 实例探究 > Cast Aluminum Solutions Transforms Manufacturing with Plex ERP for Enhanced Efficiency

Cast Aluminum Solutions Transforms Manufacturing with Plex ERP for Enhanced Efficiency

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公司规模
Mid-size Company
地区
  • America
国家
  • United States
产品
  • Plex ERP
技术栈
  • Cloud ERP
  • Real-Time Processing
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Customer Satisfaction
技术
  • 功能应用 - 企业资源规划系统 (ERP)
适用功能
  • 商业运营
  • 质量保证
用例
  • 库存管理
  • 自动化制造系统
  • 过程控制与优化
服务
  • 系统集成
  • 软件设计与工程服务
关于客户
Cast Aluminum Solutions (CAS) is a manufacturer of standard- and custom-cast aluminum heated parts for the food service, medical device, and semiconductor industries. Headquartered in Batavia, Illinois, CAS was originally owned by Watlow Electric Manufacturing Company and was acquired by LV2 Equity Partners, LLC in February 2010. LV2 Equity Partners is a private equity group focused on investing in small to lower-middle market companies with sales ranging from $3 to $30 million. They provide capital, strategic direction, and financial expertise to CAS. Under new ownership, CAS has a strategic vision for growth, self-improvement, and success, focusing on engineering expertise, speed-to-market, and operational excellence.
挑战
Under the leadership of new owners, CAS faced the challenge of maximizing profits with limited resources. The company needed to move away from an outdated batch-driven ERP system to a real-time ERP solution to improve performance and streamline operations. The need was to select a robust ERP solution that required minimum investment of cash and IT resources, along with maximum integration and real-time visibility into operations. The company was attracted by the affordability of a cloud system, ease of maintenance, and the benefits of a large user group.
解决方案
CAS chose Plex ERP for manufacturers, a cloud-based solution that provides the functionalities of a larger ERP system but is affordable for smaller companies. The modularity of Plex ERP allows CAS to start with only the needed functionality and add more as required. The cloud model helps avoid costly hardware, software, IT maintenance, upgrades, and security. The implementation of Plex ERP enabled CAS to shift from batch processing to real-time processing, improving efficiency and operational transparency. The powerful inventory tracking system tracks containers, pieces, and assemblies in real-time, allowing quick response to issues and preventing quality problems.
运营影响
  • The company implemented an error-free inventory tracking method, saving time and money by reducing discrepancies.
  • Shop floor workers can now track materials sent out for further processing by suppliers, improving traceability.
  • The company can access readily available information about all previous transactions and process statuses, enhancing accountability.
  • Real-time data allows efficient resource utilization and schedule management, identifying over-capacity and under-capacity workcenters.
  • Plex ERP supports the company's lean accounting philosophy with robust reporting and dashboards.
数量效益
  • 99 percent inventory accuracy
  • Within the first four months of implementation, the company saw an average of 25 percent increase in sales

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