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Plex Systems > 实例探究 > Creative Foam Corporation Transforms Operations with Plex Cloud ERP for Enhanced Efficiency

Creative Foam Corporation Transforms Operations with Plex Cloud ERP for Enhanced Efficiency

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公司规模
Mid-size Company
地区
  • America
  • Asia
  • Europe
国家
  • United States
产品
  • Plex Cloud ERP
技术栈
  • Cloud ERP
  • Software as a Service (SaaS)
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Digital Expertise
技术
  • 功能应用 - 企业资源规划系统 (ERP)
  • 平台即服务 (PaaS) - 数据管理平台
适用行业
  • 汽车
适用功能
  • 商业运营
  • 仓库和库存管理
用例
  • 库存管理
  • 过程控制与优化
  • 远程资产管理
服务
  • 云规划/设计/实施服务
  • 系统集成
关于客户
Creative Foam Corporation, founded in 1969, is a supplier of foam fabricating products to the automotive, medical, and composite industries. Based in Fenton, Michigan, the company serves customers across the Americas, Europe, and Asia. With over 600 employees, Creative Foam operates seven facilities located in Michigan, Indiana, Tennessee, and Colorado. The company has established itself as a key player in its industry, providing innovative solutions and maintaining a strong commitment to quality and customer satisfaction. Creative Foam's diverse product offerings and extensive reach make it a significant contributor to the sectors it serves, particularly in the automotive industry where precision and reliability are paramount.
挑战
For many years, Creative Foam Corporation used an AS400-based enterprise resource planning (ERP) system to manage operations. Although the system managed basic functions, it was not efficient in integrating and automating manufacturing processes, which are crucial for long-term success and growth of the company. The management team looked for a system that could seamlessly integrate data across the enterprise; provide more visibility and transparency into operations; and be cost effective.
解决方案
After a thorough search, Creative Foam Corporation’s management decided to replace its existing legacy system with Plex Cloud ERP for manufacturers. Plex is a cloud ERP/ Software as a Service (SaaS)-based system built specifically for the manufacturing enterprise. In less than a year, Plex was implemented and went live in all seven facilities at the same time. The benefits of cloud ERP were immediately apparent. 'Plex is so user-friendly that even some of our first-time computer users are able to handle the system with ease,' said Martin. From top-level executives to shop floor managers and production workers, all employees have quick and easy access to critical information.
运营影响
  • The company achieved 95 percent inventory accuracy by improving visibility and minimizing manual processes.
  • Six out of seven production plants went 100 percent paper-free, enhancing operational efficiency.
  • The company standardized OEE tracking procedures with the help of drilled-down reports, allowing for better equipment effectiveness monitoring.
  • Improved supplier communication through the Plex Supplier Portal, enabling paperless, real-time communication across the supply chain.
数量效益
  • The physical inventory process, which previously required a day and a half's work for ten employees, can now be completed within a day with only a handful of employees.
  • Comprehensive inventory in all plants is now done once every six months, compared to once every quarter with the previous ERP system.

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