Customer Success Story: United Biscuits
公司规模
Large Corporate
地区
- Europe
国家
- United Kingdom
产品
- ICONICS GENESIS32™
- DataWorX™32
- GraphWorX™32
- ScriptWorX™32
技术栈
- Visual Basic for Applications (VBA) 6.0
- PLC
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Innovation Output
技术
- 应用基础设施与中间件 - 中间件、SDK 和库
适用行业
- 食品与饮料
适用功能
- 离散制造
- 质量保证
用例
- 过程控制与优化
- 自动化制造系统
服务
- 系统集成
- 培训
关于客户
United Biscuits (UB) is a leading international manufacturer of biscuits, with a strong presence in the United Kingdom and Europe. The company is known for its commitment to quality and innovation. One of its brands, McVitie’s, operates a plant in Tollcross, Glasgow, where they produce a variety of biscuits. The plant features a multizone oven that produces thousands of biscuits per hour. Before the implementation of automation, the control of this oven was governed by an operator with many years of experience. The operator's knowledge and skill were crucial in producing high-quality biscuits.
挑战
United Biscuits, specifically their McVitie’s brand, was looking to automate their biscuit baking process. The challenge was to translate the intelligence of more than 30 years of experience into an automatic, high-performance process control system that was user-friendly and could be retrofitted on the existing equipment. The control of the oven, which produces thousands of biscuits per hour, was previously governed by an operator with many years of experience. The knowledge of this operator was documented and formulated into a set of rules for adjusting the oven control based on the quality of the biscuits exiting the oven.
解决方案
The solution involved the deployment of ICONICS GENESIS32™ software. ICONICS engineers, working alongside McVitie’s technical staff, developed a software system to execute the rules and automatically make the control adjustments within the oven. The data acquisition module, DataWorX™32, acquires and manipulates data, which are then accessed by the HMI, GraphWorX™32, and a rules-based module. The rules-based module built into GENESIS32 then applies the rules developed from more than 30 years experience of the operators and outputs the instructions, via the scripting module ScriptWorX™32, to the PLC, which controls the burners and temperatures in the oven zones. GraphWorX32 also performs the other more traditional SCADA functions of graphical display of data and process elements.
运营影响
数量效益
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