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Plex Systems > 实例探究 > HK Metalcraft Transforms Operations with Plex Manufacturing Cloud for Enhanced Precision Metalforming

HK Metalcraft Transforms Operations with Plex Manufacturing Cloud for Enhanced Precision Metalforming

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公司规模
Mid-size Company
地区
  • America
国家
  • United States
产品
  • Plex Manufacturing Cloud
  • Google Business
技术栈
  • Cloud ERP
  • Serialized Inventory Management
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Customer Satisfaction
  • Digital Expertise
技术
  • 功能应用 - 企业资源规划系统 (ERP)
  • 网络与连接 - WiFi
适用行业
  • 金属
适用功能
  • 商业运营
  • 质量保证
用例
  • 库存管理
  • 过程控制与优化
  • 远程资产管理
服务
  • 云规划/设计/实施服务
  • 系统集成
关于客户
HK Metalcraft is a family-owned company founded in 1926, headquartered in Lodi, New Jersey. It specializes in manufacturing high-quality precision metal stampings, spring washers, formed products, and related assemblies for various industries worldwide. The company is known for its focus on precision engineering and performance manufacturing, and it holds ISO/TS certification. As an active member of the Precision Metalforming Association (PMA), HK Metalcraft is committed to maintaining high standards in its manufacturing processes. The company has a rich history of embracing new technologies, as demonstrated by its early adoption of a company-wide ERP system in the 1980s.
挑战
HK Metalcraft faced several challenges with its legacy ERP system, which was no longer able to handle the increasing complexity of customer demands and expectations. The system's limitations led to inefficiencies, such as an abundance of work in process (WIP) and difficulties in tracking and traceability due to the lack of serialized inventory. Additionally, the highly-customized nature of the ERP system meant that IT personnel were spending more time maintaining it rather than focusing on other critical tasks. The company's president, Joshua Hopp, recognized the need for a more manageable and efficient system that could support the company's growth and operational needs.
解决方案
To address the challenges posed by its legacy ERP system, HK Metalcraft decided to implement the Plex Manufacturing Cloud. This new ERP solution provided the company with serialized inventory management, improving lot control and traceability. The implementation of Plex also enabled more accurate process routings and scheduling in the press room, reducing work in process (WIP) and increasing the amount of finished inventory. The system's capabilities allowed HK Metalcraft to collect and analyze data more effectively, turning raw data into actionable insights. The company also modernized its operations by equipping operators with mobile devices and portable workcenters, enhancing flexibility and efficiency on the plant floor.
运营影响
  • Improved information sharing and internal communication across the entire company.
  • Enhanced ability to meet customer dimension requirements with built-in quality checks and live statistical process control (SPC).
  • Reduced excess inventory and improved operations with more accurate inventory control.
  • Enabled IT to focus on collecting useful information for continuous improvement rather than maintaining the ERP system.
  • Modernized operations with mobile devices and portable workcenters, increasing flexibility and efficiency.

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