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实例探究 > Jabil Teams Up with Tulip to Increase Yield and Reduce Quality Issues on Complex Assemblies

Jabil Teams Up with Tulip to Increase Yield and Reduce Quality Issues on Complex Assemblies

公司规模
Large Corporate
地区
  • America
国家
  • United States
产品
  • Tulip Platform
  • Manufacturing Apps
技术栈
  • No-code Platforms
  • Real-time Data Analytics
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Customer Satisfaction
技术
  • 平台即服务 (PaaS) - 应用开发平台
  • 分析与建模 - 实时分析
适用行业
  • 电子产品
适用功能
  • 离散制造
  • 质量保证
用例
  • 预测性维护
  • 机器状态监测
  • 工厂可见化与智能化
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Jabil is a leading global contract manufacturer known for its expertise in electronics manufacturing. The company operates on a large scale, producing a wide variety of complex electronic assemblies. Jabil's manufacturing lines are characterized by high mix environments, where operators build over 40 different models of electronic assemblies, each with unique components. The company is committed to maintaining high standards of quality and efficiency, which is crucial given the complexity and variety of their production processes. Jabil's collaboration with Tulip highlights their focus on digital transformation and process improvement to enhance productivity and quality in their operations.
挑战
Jabil, a leading global contract manufacturer, faced challenges in maintaining high quality and efficiency standards in their complex electronics assembly processes. The operators were tasked with building over 40 different models of complex electronic assemblies, each with a unique combination of components. Prior to implementing Tulip, Jabil relied on paper-based work instructions and audit procedures, which were not efficient in guiding operators or identifying process inefficiencies. The need for real-time information and the elimination of non-value-added steps were critical to ensuring the correct components were included in each assembly.
解决方案
Jabil implemented Tulip's platform to create manufacturing apps that guide operators through complex assembly processes. This no-code platform allowed Jabil's process engineers to take an agile approach, integrating feedback from the production line without needing to write code. Tulip's analytics engine enabled real-time data collection and analysis, allowing Jabil to visualize key performance indicators through customized dashboards. This facilitated root cause analysis and continuous process improvement, even in low volume production runs. The platform's ability to guide, track, and analyze both operator and machine data in real-time was instrumental in addressing Jabil's challenges.
运营影响
  • Jabil's implementation of Tulip's platform led to significant improvements in their manufacturing processes. The use of manufacturing apps allowed for a more agile approach to process management, enabling real-time feedback integration and process adjustments. The platform's analytics capabilities provided Jabil with valuable insights into their operations, facilitating root cause analysis and continuous improvement. The ability to guide operators through complex assembly processes in a high mix environment was a key factor in enhancing productivity and quality. Overall, the collaboration with Tulip empowered Jabil to transform their operations and augment their workforce, demonstrating the potential of manufacturing app platforms in digital transformation.
数量效益
  • 50% increase in throughput
  • 10% increase in production yield
  • 60% reduction in quality issues

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