制造业更加智能：研华机器数据采集解决方案如何将制造业提升到新水平
公司规模
Large Corporate
地区
- Asia
国家
- Thailand
产品
- Advantech’s iFactory SRPs
- ESRP-PCS-UNO2271
- SRP-FPV220
技术栈
- WebAccess/HMI
- Modbus TCP module
- HTML5
- SQL
- RESTful SignalR
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Cost Savings
技术
- 平台即服务 (PaaS) - 连接平台
适用行业
- 电子产品
适用功能
- 离散制造
- 质量保证
用例
- 机器状态监测
- 预测性维护
- 过程控制与优化
服务
- 系统集成
- 软件设计与工程服务
关于客户
客户是一家位于泰国的领先家用电器制造商。他们提供各种产品，包括空调、过滤器、供暖和通风系统。制造商运营复杂的生产线来生产这些多样化的产品。为了在全球市场上保持竞争优势，制造商专注于更聪明地工作，而不仅仅是更努力地工作。这包括有效监控各种复杂的生产线，并通过对机器操作的数据分析不断改进。
挑战
泰国的家电制造商在跟踪生产率和关键工艺参数方面面临挑战。在现代制造业中，不同类型产品的生产线具有某些基本共性。通过积极管理生产线资产，制造商可以确保生产得到优化。然而，由于传感器、仪表或 PLC 控制器的连接性有限，或者来自不同供应商的不同设备可能各自拥有自己的专有协议，各种生产线资产提供的数据有时会相互矛盾或不明确。
解决方案
研华为该制造商提供了 iFactory 解决方案就绪包 (SRP)，将关键硬件和软件整合到一个包中。ESRP-PCS-UNO2271 平台支持 450 个 PLC 通信驱动程序并利用自定义通信协议，为生产经理提供 100% 数据采集。它还包括一个分布式数字 I/O 模块，可以完全获取控制器状态、温度、湿度和其他传感器数据。研华的过程可视化解决方案 SRP-FPV220 让生产经理能够通过 Modbus、OPC UA 和 MQTT 等多种通信协议从车间设备轻松获取所需的所有数据，然后自动生成生产活动的 Excel 报告。其 100% 基于 Web 的仪表板为用户提供可视化的生产信息，例如收益率趋势、设备利用率或停机警报，可随时在任何支持 HTML5 浏览器的移动设备上获取。
运营影响
数量效益
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