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MPDV > 实例探究 > Schmidt + Clemens Implements HYDRA MES for Enhanced Production Control and Integration with SAP

Schmidt + Clemens Implements HYDRA MES for Enhanced Production Control and Integration with SAP

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公司规模
Large Corporate
地区
  • Europe
  • Asia
  • Middle East
国家
  • Germany
  • Czech Republic
  • Malaysia
  • Saudi Arabia
  • Spain
  • United Kingdom
产品
  • HYDRA by MPDV
  • HYDRA Time & Attendance
  • HYDRA Access Control
  • HYDRA Shop Floor Scheduling
  • HYDRA CAQ module
技术栈
  • Windows Server
  • MS-SQL database
  • SAP HR & PP interfaces
实施规模
  • Enterprise-wide Deployment
影响指标
  • Digital Expertise
  • Productivity Improvements
技术
  • 功能应用 - 制造执行系统 (MES)
  • 应用基础设施与中间件 - API 集成与管理
适用行业
  • 化学品
  • 金属
适用功能
  • 流程制造
  • 质量保证
服务
  • 软件设计与工程服务
  • 系统集成
关于客户
Schmidt + Clemens GmbH & Co. KG is a family-owned business established in 1879, specializing in the production of high-alloy stainless steel. Their products are widely used in the chemical and petrochemical industries, as well as in separating technology and turbine construction. The company is renowned for its expertise in vertical and horizontal centrifugal casting. With over 1,000 employees, Schmidt + Clemens operates in multiple locations, including Germany, Spain, Great Britain, the Czech Republic, Malaysia, and Saudi Arabia. The company is recognized globally for its superior stainless steel products and exceptional services, with 'Made by S+C' being synonymous with quality and reliability.
挑战
In the summer of 2007, Schmidt + Clemens faced the challenge of replacing their outdated systems for time and attendance and access control. They required a new system that could integrate seamlessly with SAP for various functions such as maintenance, shop floor scheduling, production control, DNC operation, and machine data collection. The company sought a modular and powerful MES solution from a reputable supplier with extensive SAP expertise and a certified SAP interface. The goal was to enhance their operational efficiency and ensure smooth data flow between different systems.
解决方案
After an extensive search, Schmidt + Clemens decided to implement the HYDRA MES system by MPDV in December 2007. The system was chosen for its modular structure, adherence to VDI 5600 guidelines, and the supplier's vast SAP knowledge. The implementation began with the HYDRA modules for Time & Attendance and Access Control, which were successfully introduced in February 2008. These modules allowed S+C to efficiently manage clock-in and clock-out times, break times, and secure access to sites and offices. The data collected was seamlessly transmitted to SAP HR via the certified HR-PDC interface. Subsequently, additional HYDRA modules were deployed, including Shop Floor and Machine Data Collection, DNC operation, and Shop Floor Scheduling. These modules facilitated detailed planning and automatic machine parameter uploads and downloads. Later, the Material & Production Logistics and Tracking & Tracing modules were implemented, enabling comprehensive documentation of production processes and the generation of manufacturer certificates.
运营影响
  • The implementation of HYDRA MES allowed Schmidt + Clemens to streamline their time and attendance management, ensuring accurate data collection and transmission to SAP HR.
  • The Access Control module enhanced security by safeguarding access to sites and offices, providing a reliable system for managing employee entry and exit.
  • The Shop Floor Scheduling module enabled detailed planning of complex orders, accommodating up to 10 interdependent operations, thus improving operational efficiency.
  • The integration of DNC operation and Machine Data Collection modules facilitated automatic uploads and downloads of machine settings, optimizing production processes.
  • The Material & Production Logistics and Tracking & Tracing modules provided comprehensive documentation of production parameters, ensuring quality control and traceability.
数量效益
  • 30 HYDRA Shop Floor Clients were deployed to enhance production control and data collection.

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