Advantech > 实例探究 > 越小越好：提高制造精度的生产管理解决方案

越小越好：提高制造精度的生产管理解决方案

公司规模

Large Corporate

地区

Asia

国家

Korea

产品

WebAccess/SCADA
WISE-4000 series

技术栈

SCADA system
HTML5-based dashboard
Wireless I/O modules

实施规模

Enterprise-wide Deployment

影响指标

Productivity Improvements
Cost Savings
Waste Reduction

技术

应用基础设施与中间件 - 数据交换与集成
网络与连接 - WiFi

适用行业

半导体

适用功能

离散制造
质量保证

用例

自动化制造系统
Condition Monitoring

服务

系统集成

关于客户

客户是一家位于韩国的半导体设备制造商。该公司所处的行业高度专业化，要求产品精度高、注重细节。制造过程在洁净室环境中进行，温度和湿度受到严格控制，尽可能消除可能的污染物。所制造的产品价值极高，生产线出现任何问题都会造成巨大损失。该公司在生产线监控和管理方面面临问题，而生产经理缺乏有关生产线状态和延误具体原因的明确信息，使问题更加严重。

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挑战

韩国一家半导体设备制造商面临着生产线监控和管理方面的问题。现有系统缺乏高效数据收集、可视化和利用所需的重要功能。个别生产线工人无法快速报告生产问题，而且有关已发生问题的重要信息往往没有记录，导致问题以不可接受的频率重复发生。该公司最关键的需求是确保能够尽可能快速高效地收集、可视化和利用关键数据。

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解决方案

为了应对公司的挑战，研华在韩国的 WISE-PaaS 联盟 VIP 合作伙伴 VETEC 在工厂内联网上安装了研华的 WebAccess/SCADA。连接到 WebAccess/SCADA 系统的平板电脑被放置在生产线上的关键位置。还安装了研华的 WISE-4000 无线 I/O 模块，以实时监控关键的洁净室环境信息。WebAccess/SCADA 软件允许将每个生产线工人的生产状态信息直接链接到 SCADA 服务器，从而允许记录、处理和分析生产信息，以全面管理整个工厂的生产状态。该平台充当 Web 服务器，通过与 WebAccess ThinClient 平板电脑的连接，使仪表板显示可供工厂车间的单个生产线工人和经理使用。

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运营影响

The solution provided by VETEC and Advantech allowed the manufacturer to easily implement real-time data collection of key clean room parameters such as temperature, humidity, and dust, ensuring that the use of air conditioners and other critical equipment can be precisely controlled.
The solution also reduced response times for emergency situations as each line worker can quickly generate an alarm that is immediately sent to managers monitoring the SCADA system whenever any sort of emergency occurs.
The solution also allowed managers to more efficiently identify problems that must be prioritized, in addition to potentially foreseeing potential problems before they arise, thus preventing unnecessary downtime for equipment repairs.

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