Tulip Gave Nautique the Real-Time Visibility They Needed for Their Processes
公司规模
Mid-size Company
地区
- America
国家
- United States
产品
- Tulip
技术栈
- Barcode Scanner
- Job Tracking App
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Customer Satisfaction
- Digital Expertise
技术
- 功能应用 - 制造执行系统 (MES)
- 分析与建模 - 实时分析
适用行业
- 海洋与航运
适用功能
- 离散制造
- 质量保证
用例
- 机器状态监测
- 预测性维护
服务
- 软件设计与工程服务
- 系统集成
关于客户
Nautique is a prominent high-end boat manufacturer located in Orlando, Florida. Known for their luxury boats, Nautique serves a global customer base. The company operates a single piece flow assembly line with 36 stations, producing 13 large boats daily. Their workforce includes approximately 400 workers, with a specialized upholstery department comprising 90 operators. This department is responsible for creating 500 to 600 customized cushioned parts daily, such as boat seats and rests. Nautique's commitment to quality and customization is evident in their detailed production processes, which involve cutting, sewing, and assembling various materials to create finished parts for their boats.
挑战
Nautique, a leading high-end boat manufacturer based in Orlando, FL, faced challenges in achieving real-time visibility in their production processes. Their assembly line, which produces 13 large boats daily, involves around 400 workers and 36 stations. The upholstery department, with 90 operators, produces 500 to 600 customized cushioned parts daily. The plant manager lacked real-time visibility on parts as they moved through the assembly line, and manual data collection by process engineers couldn't keep up with operational demands.
解决方案
To address the challenge of real-time visibility, Nautique implemented a Tulip app designed by a Senior Process Engineer. This app facilitated automatic data collection and increased production visibility. It allowed dispatchers to assign parts to operators using a visual UI and barcode scanner, tracking which operator worked on each piece and the time taken. The app provided real-time cycle times and performance tracking, enabling management to monitor both aggregate and individual performance. This data-driven approach allowed Nautique to conduct more objective employee reviews and provide real-time targeted feedback and coaching to operators, enhancing their success and productivity.
运营影响
数量效益
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