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Plex Systems > 实例探究 > Wisco Industries Enhances Operations with Plex Manufacturing Cloud for Improved Efficiency

Wisco Industries Enhances Operations with Plex Manufacturing Cloud for Improved Efficiency

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公司规模
Mid-size Company
地区
  • America
国家
  • United States
产品
  • Plex Manufacturing Cloud
技术栈
  • Cloud-based ERP
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
技术
  • 功能应用 - 企业资源规划系统 (ERP)
适用行业
  • 食品与饮料
适用功能
  • 商业运营
  • 仓库和库存管理
用例
  • 库存管理
  • 自动化制造系统
服务
  • 系统集成
关于客户
Wisco Industries is a mid-sized company with two divisions operating across three locations, totaling 300,000 square feet of manufacturing and assembly operations. The company is based in the United States, with facilities in Wisconsin and Alabama. The Metal Stamping and Fabrication division supplies OEMs in various industries with precision metal stampings, fabrications, sub-assemblies, and complete products. Meanwhile, the Food Service Equipment division manufactures and distributes pizza ovens, convection ovens, and heated merchandisers. Wisco Industries serves a diverse range of industries, including food and beverage, and is committed to meeting the evolving needs of its customers by adopting advanced manufacturing technologies and solutions.
挑战
When Wisco Industries’ customers began requesting advanced capabilities such as integrated quality and EDI, the company knew it needed a new ERP system. Its previous platform didn’t integrate with other business systems and lacked adequate functionality for controlling inventory. It also required lengthy upgrades that disrupted production. Hoping to eliminate the data siloes that made it difficult to meet customer needs, Wisco Industries began researching cloud-based solutions. Losing production time to upgrade a complex ERP system is something that would make any manufacturer cringe. Yet, it happens. But for Wisco Industries the pain didn’t stop there. Along with the complicated upgrades, the company also had a lot of external systems that didn’t interface at all—like quality documentation, SPC, and even human resources information like employee vacation time.
解决方案
Wisco Industries came across the Plex Manufacturing Cloud in Fabricator Magazine, and what stood out about the system was a unified database. Soon after connecting with Plex, the Wisco team met Patti Nowak from Control+M Solutions, LLC.—a former Plex customer turned consultant. Patti and her team guide manufacturing companies through Plex implementations leveraging solution architect experience and expertise to ensure a successful outcome. Wisco saw the value the Control+M team brought to the table in helping the company focus on optimizing its Plex implementation. The live scheduling and visibility Wisco gained with the Plex Manufacturing Cloud has had a great effect on shop floor operations. Employees are using the Control Panel to record production of all materials, and this has dramatically improved efficiency. Now the company can use live scheduling to respond quicker to customer requests without affecting other customer orders or stopping and re-starting production. Wisco can see at any moment what’s being done at any workcenter on the shop floor, who the employee is, levels of production rates or quality, and the checks that are in progress or completed.
运营影响
  • The live scheduling and visibility provided by the Plex Manufacturing Cloud have significantly improved shop floor operations, allowing employees to record production of all materials efficiently.
  • Wisco Industries can now respond more quickly to customer requests without disrupting other orders or halting production, thanks to the real-time scheduling capabilities.
  • The company has achieved tighter inventory control, resulting in less inventory on the shop floor, better material handling, and faster lead times.
  • Wisco Industries can leverage its buying power with suppliers by placing orders for multiple items from one supplier, driving costs down.
  • The company no longer needs to conduct annual physical inventories, saving time and resources previously spent on manually tagging materials.
数量效益
  • Reduced overall inventory by 20%
  • Reduced raw material inventory by 15%

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