技术
- 分析与建模 - 数字孪生/模拟
- 功能应用 - 制造执行系统 (MES)
适用行业
- 水泥
- 建筑与基础设施
适用功能
- 维护
- 产品研发
用例
- 数字孪生
- 制造过程模拟
服务
- 系统集成
- 培训
关于客户
中冶首都工程研究股份有限公司是一家领先的工程建设公司。他们的任务是在中国唐山乐亭经济开发区设计、采购和建造一个大型、多学科的制造工厂。该项目旨在打造先进、绿色、智能的现代化工厂,年产钢铁700万吨以上。该项目非常复杂,涉及不同地点的多个学科,带来了协调、技术和工程方面的挑战。 MCC 面临通信和数据共享困难,需要在互联数据环境中使用协作式 BIM 技术来生成用于生命周期资产管理的数字孪生交付成果。
挑战
中冶首都工程研究公司承担了位于中国唐山乐亭经济开发区的大型多学科制造工厂的设计、采购和施工任务。该项目占地534公顷,包括42座工厂和一条26公里的道路。目标是打造年产钢铁700万吨以上的先进、绿色、智能的现代化工厂。该项目非常复杂,涉及不同地点的多个学科,带来了协调、技术和工程方面的挑战。由于场地限制和严格的时间安排,传统的设计方法是不够的。项目规模之庞大、工艺系统之复杂,给设计阶段确定工厂总体布局、避免不同专业之间的碰撞和误差带来了挑战。 MCC 面临通信和数据共享困难,需要在互联数据环境中使用协作式 BIM 技术来生成用于生命周期资产管理的数字孪生交付成果。
解决方案
MCC 从规划阶段就采用了 Bentley 的软件解决方案来应对项目的挑战。他们选择 ProjectWise 来协调多学科、地理位置分散的团队,建立互联的数据环境来进行协作设计,从而简化了工作流程并提高了 4 个设计单位和 13 个施工单位之间的沟通效率。他们使用 ContextCapture 处理倾斜摄影,生成整个站点的精确实景网格。他们利用SYNCHRO 4D进行施工模拟,在有限的空间内可视化并实现精确的厂房布局和设备安装。最后,通过集成AssetWise® ALIM,MCC开发了一个工程数据库,包含所有资产信息、设计、采购、制造、施工和安装数据,为数字化工厂交付奠定了基础。中冶集团利用Bentley应用程序在互联数据环境下优化物理工厂建设,建立数字孪生进行实时监控和仿真分析,实现了智能制造生产设施。
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