Hernic Ferrochrome 实施 IsoMetrix EHS 管理
公司规模
Large Corporate
地区
- Africa
国家
- South Africa
产品
- IsoMetrix GRC suite
- Health, Safety and Environment module
- Occupational Health & Hygiene module
- Primary Healthcare & Wellness module
- Audits module
- Enterprise Risk Management module
- Legal Register & Compliance module
技术栈
- Data Integration
- Real-time Reporting
- Dashboard Reporting
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Cost Savings
- Employee Satisfaction
技术
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据交换与集成
适用行业
- 矿业
适用功能
- 离散制造
- 质量保证
用例
- 预测性维护
- 资产健康管理 (AHM)
服务
- 系统集成
- 软件设计与工程服务
关于客户
Hernic Ferrochrome (Pty) Ltd 是全球第四大综合铬铁生产商，总部位于南非西北省。该公司位于布什维尔德综合体的西部，布什维尔德综合体是全球最大的铬矿床之一。Hernic 运营着四座熔炉，其中包括世界上最大的铬铁熔炉。该公司拥有 700 名长期雇员和 3,000 名承包商。该公司拥有三个站点和 150 个系统用户。该公司从事铬矿开采和铬铁生产。
挑战
Hernic Ferrochrome 是全球第四大综合铬铁生产商，需要一套强大的系统来管理安全、健康、环境和质量 (SHEQ) 以及这些领域的合规性。该公司需要一个能够与不同信息和工艺流程系统的核心集成的系统。另一个基本要求是，该系统应作为管理工具，用于处理从这些不同系统集成中获得的信息。该公司需要一个从上线开始就完全正常运行、易于使用且可以通过报告和仪表板随时报告正确数据的系统。该公司还希望管理其所有 700 名员工及其 3000 名合同工的 SHEQ 要求。在任何时候，都需要查看现场人员，因为任何承包商或承包商的工作人员，如果未完全遵守规则和规定，都不得进入该场所。
解决方案
Hernic Ferrochrome 实施了 IsoMetrix GRC 套件，其中包括健康、安全和环境、职业健康和卫生、初级医疗保健和保健、审计、企业风险管理以及法律登记和合规等模块。选择 IsoMetrix 软件是因为其灵活性、通过仪表板的可见性以及与其他软件集成的能力。该软件充当所有员工和承包商记录的中央存储库，允许有效管理诸如工伤率等关键绩效指标。Visual Felt Leadership (VFL) 模块的开发扭转了与员工的关系。每周五，管理层都会花时间与员工交流，提出问题，记录可能不符合标准的领域，给予表扬，并不断与员工合作，建立更牢固的管理层与员工关系。该系统还与门禁系统集成，因此，未经充分培训、未通过所需体检或没有所需工作许可的员工和承包商不得进入现场。
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Underground Mining Safety
The goal was to produce a safety system to monitor and support underground mining operations; existing systems were either too simple (i.e. phone line) or overly complex and expensive, inhibiting deployment, and providing little-to-no support in event of an accident. Given the dangerous nature of the mining work environment and the strict regulations placed on the industry, the solution would have to comply with Mine Safety and Health Administration (MSHA) regulations. Yet the product needed to allow for simple deployment to truly be a groundbreaking solution - increasing miner safety and changing daily operations for the better.
Case Study
Mining Firm Quadruples Production, with Internet of Everything
Dundee Precious Metal’s flagship mine, in Chelopech, Bulgaria, produces a gold, copper, and silver concentrate set a goal to increase production by 30%. Dundee wanted to increase production quality and output without increasing headcount and resources, improve miner safety, and minimize cost.
Case Study
Fastenal Builds the Future of Manufacturing with MachineMetrics
Fastenal's objective was to better understand their machine downtime, utilization, quality issues, and to embrace cutting-edge manufacturing technology/process improvement capabilities to bring their team to the next level. However, there was a lack of real-time data, visualization, and actionable insights made this transition impossible.
Case Study
Joy Mining Systems
Joy equipment faces many challenges. The first is machine integration and control. The business end of the machine has a rapidly-spinning cylinder with 6-inch diamond-studded cutting teeth. It chews through rock at rates measured in tens of tons per minute. The system grinds through the rock in front, creating a rectangular mine tunnel. Hydraulic lifters support the ceiling as the machine moves forward. Automated drills and screws drive 3-ft long screws into the ceiling to stabilize it. The rock and coal fall into a set of gathering "fingers" below the cutting cylinder. These fingers scoop up the rock and coal and deposit it onto a conveyor belt. The conveyor passes under the machine and out the back. A train of conveyor belt cars, up to a mile long, follows the cutter into the mine. The rock shoots along this train at over 400 feet per minute until it empties into rail cars at the end. Current systems place an operator cage next to the cutter. Choking dust (potentially explosive), the risk of collapse and the proximity of metal and rock mayhem make the operator cage a hazardous location.
Case Study
Improved Monitoring in Industrial Manufacturing Facility
When your crane is moving tons of magma-hot iron, you can’t afford an unexpected failure. McWane Ductile knew monitoring the crane motor metrics within their facility could help prevent a mechanical failure that would strand an enormous bucket of molten metal overhead. Unfortunately, their legacy wired monitoring system couldn’t work with moving objects in this extreme environment. If they could integrate wireless capabilities into their existing equipment they could extend their monitoring capabilities without starting over from scratch.
