Software AG > 实例探究 > Internet of Things in Action: Smarter Manufacturing, Predictive Maintenance and Quality Control

Internet of Things in Action: Smarter Manufacturing, Predictive Maintenance and Quality Control

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公司规模
Large Corporate
国家
  • Worldwide
产品
  • Zementis Predictive Analytics
技术栈
  • Data Mining Tools
  • Predictive Analytics
  • Internet of Things Systems
实施规模
  • Enterprise-wide Deployment
影响指标
  • Cost Savings
  • Productivity Improvements
  • Innovation Output
技术
  • 分析与建模 - 预测分析
  • 分析与建模 - 大数据分析
适用行业
  • 航天
  • 汽车
  • 电子产品
适用功能
  • 离散制造
  • 质量保证
用例
  • 预测性维护
  • 自动化制造系统
服务
  • 数据科学服务
关于客户
The company is a global industrial powerhouse. Born of humble origins with a focus on a single market, this leading manufacturer in advanced coatings, aerospace, automotive, electronics, and energy systems operates a vast production network across international boundaries. Its annual revenue exceeds $60 billion, with an operating income of over $7 billion. As the company transitioned from a single market focus to becoming a digitalized global enterprise, rapidly growing data complexity became a major threat to the business. The company needed to pay close attention to an increasingly demanding customer base—able to source products and services from more suppliers around the globe than ever before. But this couldn’t come at the expense of industry-leading quality controls.
挑战
As the company transitioned from a single market focus to becoming a digitalized global enterprise, rapidly growing data complexity became a major threat to the business. The company needed to manage complex product life cycles, control financial and human risks, and work with dozens of independent systems. Earlier attempts to solve these problems with a small data science team focusing on production had promising results. But the company quickly ran aground of business and technology liabilities, such as: human errors in manually coded models, scalability bottlenecks, burgeoning data volumes, and an inability to achieve real-time data processing goals.
解决方案
The company turned to Zementis Predictive Analytics, designed from the start to handle streaming data flows from connected, Internet of Things systems and their innumerable sensors, actuators, and other components. Its core capabilities of automated decision making and platform-agnostic interoperability enabled growth while capitalizing on predictive maintenance to cut costs and increase manufacturing precision and quality. The platform-agnostic architecture, built into Zementis Predictive Analytics by design, was the key differentiator from the competition. With foundational predictive analytics utilized across the company’s large, multi-industry product portfolio, the next step was to go real time—and then further.
运营影响
  • Efficiency went up, costs went down, and everyone involved was a winner.
  • Data streaming from thousands of components and sub-systems were easy to ingest, analyze, and make actionable.
  • Benefits extended to all steps of manufacturing: measuring product performance and making engineering adjustments during development, monitoring quality control and making process tweaks during production, configuring components during delivery, and providing predictive services for optimal operation post-sale.
数量效益
  • Lowered costs
  • Extended scalability company-wide
  • Improved quality controls
  • Accelerated development of advanced components
  • Enhanced product reliability and post-sales support

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