pelzGROUP Implements HYDRA MES for Enhanced Manufacturing and Operational Efficiency
公司规模
Mid-size Company
地区
- Europe
国家
- Germany
产品
- HYDRA MES
- HYDRA Shop Floor Data (BDE)
- HYDRA Machine Data (MDE)
- HYDRA Time & Attendance (PZE)
- HYDRA Personnel Time Management (PZW)
技术栈
- Windows Server
- MS SQL Database
- CDIX ERP System
实施规模
- Enterprise-wide Deployment
影响指标
- Digital Expertise
- Employee Satisfaction
- Productivity Improvements
技术
- 功能应用 - 制造执行系统 (MES)
- 功能应用 - 企业资源规划系统 (ERP)
适用行业
- 消费品
适用功能
- 商业运营
- 流程制造
- 质量保证
用例
- 库存管理
- 自动化制造系统
- 预测性维护
服务
- 软件设计与工程服务
- 系统集成
关于客户
The pelzGROUP, founded in 1948 by Willy Pelz, is a dynamic and innovative company based in Wahlstedt, Germany. It comprises four companies and employs over 750 people. Initially focused on producing cotton wool for dressings and cosmetics, the company has evolved to manufacture high-quality beauty and body care products, including cotton pads, swabs, and feminine hygiene items. The pelzGROUP is known for its strong value chain and ability to quickly respond to customer requirements through innovative technologies and know-how. The company prides itself on its modern, fully automated production lines and its commitment to fulfilling customer needs efficiently.
挑战
In 2014, pelzGROUP sought to automate data collection on the shop floor to replace paper-based systems and improve data reliability and speed. They needed a scalable Manufacturing Execution System (MES) that could integrate with their existing processes and provide real-time data access. The challenge was to find a system that could handle the complexity of their operations, including processing multiple orders per day and managing a high volume of packaging units. Additionally, they required a solution that could integrate with their in-house developed ERP system and provide reliable key performance indicators like Overall Equipment Effectiveness (OEE).
解决方案
The pelzGROUP implemented the HYDRA MES from MPDV in 2015, starting with the Shop Floor Data (BDE) and Machine Data (MDE) modules. This transition replaced paper-based time tickets and enabled faster, more reliable data entry into the system. A specially developed and patented terminal was used to connect machines and facilitate easy data input for operators. The system provided real-time data access and allowed for the calculation of key figures like OEE at the touch of a button. In the second phase, HYDRA's Time & Attendance (PZE) and Personnel Time Management (PZW) functions were integrated, eliminating paper use for leave applications and simplifying personnel management. The Access Control (ZKS) feature ensured that only authorized personnel could access critical areas. Future plans include implementing HYDRA's Tool & Resource Management (WRM) for digital documentation and maintenance cycle monitoring, as well as exploring HYDRA's Energy Management (EMG) and quality assurance functions.
运营影响
数量效益
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