Plex Systems > 实例探究 > Plex Manufacturing Cloud Helps PGS Expand While Minimizing Costs

Plex Manufacturing Cloud Helps PGS Expand While Minimizing Costs

公司规模

Mid-size Company

地区

America

国家

United States

产品

Plex Manufacturing Cloud
Plex Cloud ERP

技术栈

Cloud ERP
Document Control

实施规模

Enterprise-wide Deployment

影响指标

Productivity Improvements
Cost Savings
Customer Satisfaction

技术

功能应用 - 企业资源规划系统 (ERP)
应用基础设施与中间件 - 数据交换与集成

适用行业

汽车

适用功能

质量保证
商业运营

用例

库存管理
过程控制与优化
资产跟踪

服务

系统集成
软件设计与工程服务

关于客户

Precision Global Systems (PGS) is a specialized manufacturing services provider based in Troy, Michigan. The company is known for its expertise in Crisis Manufacturing Management™, machining and assembly, and component recertification. PGS operates three divisions that focus on recertifying parts and addressing engineering, manufacturing, and raw material issues. The company has a reputation for saving a significant percentage of parts that would otherwise be scrapped, providing substantial financial benefits to its customers. PGS serves hundreds of automotive customers and handles thousands of parts, making traceability and inventory management crucial aspects of its operations.

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挑战

PGS faced challenges in managing documentation, inventory, and traceability as it expanded its operations. The company struggled with inefficiencies in quoting, sales, purchasing, and accounting, which are common issues for growing companies. Additionally, PGS had difficulties controlling Advanced Shipping Notices (ASNs) as they were managed by an external company. The need for precise documentation and tracking of over 800 unique part numbers was critical, and the company sought a solution to streamline these processes.

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解决方案

PGS implemented the Plex Manufacturing Cloud to address its operational challenges. The system provided a comprehensive solution for quality management, inventory control, quoting, sales, purchasing, and finance. By adopting Plex's Document Control function, PGS was able to efficiently manage the extensive documentation required for each customer. The implementation of Plex Cloud ERP allowed PGS to bring inventory, traceability, and shipping processes under control. The system enabled PGS to determine its own schedule for fixing and shipping recertified parts, improving operational efficiency. The Plex auditing function also facilitated a smooth ISO certification process, demonstrating the system's effectiveness in managing quality standards.

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运营影响

PGS achieved significant operational efficiencies, allowing the company to reduce its office staff by 33% and its operations staff by 30% while continuing to grow.
The implementation of Plex Cloud ERP enabled PGS to manage its inventory and traceability processes more effectively, reducing the need for manual inventory checks.
The system's auditing function contributed to a successful ISO certification process, with auditors finding zero nonconformance and zero opportunities for improvement.
PGS's ability to manage its own schedule for recertifying and shipping parts improved customer satisfaction and operational control.

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数量效益

PGS was able to save about 85% to 90% of each lot shipped to them, resulting in financial savings of $1 million to $8 million per year for each customer.

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