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实例探究 > Precision Milling and Drilling Solution for Electric Vehicle Manufacturer by SCI

Precision Milling and Drilling Solution for Electric Vehicle Manufacturer by SCI

公司规模
Large Corporate
地区
  • America
国家
  • United States
产品
  • Vention Fixture
  • MachineMotion V1
技术栈
  • Servo Driven Units
  • Pneumatic Slide Units
  • Safety Light Curtains
实施规模
  • Enterprise-wide Deployment
影响指标
  • Innovation Output
  • Productivity Improvements
技术
  • 自动化与控制 - 自动化与过程控制系统
  • 功能应用 - 制造执行系统 (MES)
适用行业
  • 汽车
  • 航天
适用功能
  • 离散制造
  • 流程制造
用例
  • 自动化制造系统
  • 机器状态监测
  • 预测性维护
服务
  • 系统集成
  • 硬件设计与工程服务
关于客户
Standard Components (SCI) is a Vention Certified System Integrator known for designing, building, and testing world-class tooling. They specialize in customized automated systems, material handling, assembly machines, and fixtures. SCI serves a diverse clientele across various industries, including automotive, aerospace, power & energy, defense, and medical sectors. Their expertise in creating modular and adaptable solutions makes them a preferred partner for companies looking to innovate and streamline their manufacturing processes.
挑战
SCI’s client, a major electric vehicle (EV) manufacturer, required a solution to efficiently drill holes and mill slots into an interior component for a new product launch. The solution needed to be modular, adaptable for future applications, and cost-effective. The project was under a tight deadline, necessitating a quick turnaround without long lead-times, out-of-stock parts, or a lengthy design and quote process.
解决方案
SCI developed a precision milling and drilling application equipped with a Vention fixture. This custom-built application supports the loads of all devices, including air-driven drills, mills, and pneumatic slide units. The modular design allows for easy modifications or expansions for future applications. The solution includes servo-driven drill and tap slide units for precision depth and repeatability, spring-loaded pressure pads for secure part holding, and safety light curtains for operator safety. The machine's adjustable XYZ axis and interchangeable modular parts provide flexibility for high-mix products, making integration and deployment with automation components seamless.
运营影响
  • The modular solution allows for easy modifications and expansions, ensuring adaptability for future applications.
  • Servo-driven units provide precision depth and repeatability, enhancing the accuracy of the milling and drilling processes.
  • Safety features such as light curtains and guarding ensure operator safety while maintaining operational efficiency.
  • The adjustable XYZ axis and interchangeable parts offer flexibility for high-mix products, facilitating seamless integration with automation components.
数量效益
  • Design time reduced to 5 hours.
  • Assembly time completed in 28 hours.
  • Project completed in 5 days.

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