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Outsourcing Generates Supply Chain Efficiencies
With a global footprint and production system extending from Japan to China and Vietnam to Texas, the Motor Business Unit (MBU) of Toshiba International Corporation’s (Toshiba’s) Industrial Division depends on flawless logistics processes. In 2010, Toshiba moved some manufacturing for premium industrial motors from Houston to a factory strategically located near Ho Chi Minh City, Vietnam’s international port. With plans for the new Vietnam plant to ship up to 1.2 million motors a year to the global market, Toshiba needed a highly efficient, collaborative supply chain relationship to support their aggressive growth goals and maintain service and quality standards.\n\nToshiba’s MBU in Houston searched for a solution to resolve cost and service failures with the incumbent logistics provider. With limited tracking and traceability, poorly defined and followed standard operating procedures (SOPs), a narrow focus on inbound transportation, and no visibility to freight costs, leadership felt the lack of internal supply chain expertise hindered their ability to grow. They needed creative solutions.
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Perry County Sees the Benefits
Perry County’s challenges building reliable daily schedules as well as monitoring a fleet of vehicles represented just a couple issues the agency faced prior to implementing Ecolane software. Difficult-to-maintain two-way radios had also been their standard but were costly and unreliable in the rural terrain which made up Perry’s operating area. Additionally, the agency’s dependence on manual scheduling led to inefficient, and often inaccurate, data entry. Reports which were subsequently run on that inaccurate data added to the headaches. One of Perry’s largest struggles was the staff’s inability to perform compliance checks on their provided services. Poor Data Entry, Cumbersome financial management, Difficulty managing route changes, Operational deficit.
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Akron METRO Enhances Paratransit Services with Ecolane DRT Implementation
With a large demand for paratransit service, Akron METRO was looking to upgrade their inadequate paratransit and AVL software for a fleet of 77 paratransit buses and 4 supervisor vans. They were forced to outsource some rides to a local taxi company because they couldn’t handle the capacity. The previous outdated system was unable to handle their large volume of trips. A more agile and automated platform was needed.
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Detroit Department of Transportation
DDOT faced several challenges including poor communication between management and drivers due to reliance on paper manifests and outdated technology. Coordination between DDOT, the previous broker, and subcontractors was cumbersome due to manual scheduling processes. This resulted in limited visibility into driver data, scheduling, and execution, causing drivers to frequently run behind schedule. Staff had to manually collect all pick-up calls for the next day by 4:30pm and compile them into a report to send to each provider, leading to disjointed delivery of customer trips. Additionally, there was zero visibility into how trips were being booked, and the scheduling method often resulted in multiple provider vehicles being dispatched to pick up a single customer.
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Technicolor Ups Its Game with a Multimodal TMS
Technicolor faced the challenge of managing high volumes of parcel shipments efficiently and cost-effectively, ensuring timely deliveries for important product launches and movie premieres. The company needed a solution that could handle the increasing demand for physical media and entertainment-related devices, while also managing cross-border shipments and various transportation modes. The pressure to meet delivery deadlines and optimize costs across different transportation modes added to the complexity of their logistics operations.
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BlueGrace Logistics Builds Foundation for Continued Growth with MercuryGate TMS
BlueGrace Logistics, a non-asset based 3PL, was launched during an economic downturn in a highly competitive market. To succeed, BlueGrace needed to differentiate itself through technology. The company started with 18 employees in a small office and aimed to grow rapidly. The founder, Bobby Harris, recognized the need for a robust transportation management system (TMS) to enable this growth. He chose MercuryGate TMS, which he was familiar with from a previous venture, believing it could provide the necessary functionality and flexibility.
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Education British Columbia School District 67
BC School District 67 faced several challenges in maintaining a secure and productive IT environment. The district needed to securely lock down the environment without reducing user capability and productivity or increasing overall IT support costs. Resource-intensive applications consumed excessive CPU and reduced performance. Additionally, the district had to manage security threats from both inside and outside the firewall, as tech-savvy students often ran unauthorized applications, installed keyloggers, and shared computers, exposing sensitive information. The IT department also struggled with managing policies and personalization across Citrix thin clients, desktops, and laptops separately, which was time-consuming and inefficient. Furthermore, the district wanted to optimize its thin-client servers by increasing user load without impacting the quality of service, as several critical applications consumed 100% CPU, resulting in significant performance hits and increased support calls.
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The Mechanics Bank ensures system protection and improves Quality of Service with AppSense
The Mechanics Bank faced several challenges in maintaining the security and performance of their IT systems. They needed a proactive solution to protect against harmful executables and ensure their 32 branches could serve customers effectively. The bank's IT team was constantly dealing with unauthorized applications and plug-ins, which could introduce spyware and malware. This required tedious lock downs and time-consuming system maintenance. Additionally, the help desk was inundated with calls due to browser hijackings and altered registry settings, leading to user dissatisfaction. The bank also faced issues with CPU and memory-hogging applications, necessitating either additional hardware investments or better utilization of existing servers.
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Banner Bank improves performance and saves more than $225K with AppSense
Banner Bank faced significant performance issues with its Citrix desktop environment, which supported 150 applications and 1000 employees. The resource-intensive applications caused performance degradation during activity spikes, affecting both employee productivity and customer service. The bank needed to increase capacity without investing in additional hardware and software licenses. On optimal days, they could only get six to nine people on a Citrix machine, and any spike in activity would cause system failures. The bank required more than 250 Citrix machines to keep up with the workload, leading to constant complaints about applications locking up or not responding.
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Australian insurance provider, CCI, achieves seamless migration and consistent end user experience with AppSense
CCI has approximately 260 employees working across the company’s offices in Brisbane, Adelaide, Melbourne, Sydney and Perth. With many employees regularly working from home and travelling between CCI’s offices, the company’s IT department struggled to deliver a consistent desktop experience across the different locations and devices. The user base also experienced lengthy Windows logon times, with user profiles generally taking up to 15 minutes to load, which affected the productivity employees. Commenting on the problem, Trevor Walter, Team Leader of Technology Services at CCI, said: “The slow logon times, which could range anywhere from between 10 to 15 minutes and, on occasion, up to 45 minutes due to profiling issues with the previous solution, were a source of frustration for employees as well as a headache for our IT department. Simply put, every minute spent waiting by an employee to gain access to their computer was another minute lost in productivity. We were also struggling to deliver a consistent and personalized user experience for our staff, which we needed to change.” In addition, the organization was due to migrate from Windows XP to Windows 7 and wanted to minimize user disruption and the impact of a migration project on IT resources.
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Kwantlen Polytechnic University leverages AppSense DesktopNow for VDI Implementation, improving the end user experience for staff, faculty and students
Kwantlen Polytechnic University (KPU) faced rising costs and complexity in supporting an outdated IT environment. Users' personalization and policy settings were limited to a single, local machine, making it inconvenient for staff and students to travel between campuses and use different devices. Additionally, the university struggled with optimizing software licensing and managing applications that monopolized resources. KPU was committed to lowering desktop management and support costs while delivering a consistent end user experience with centralized user management. The organization spent three months reviewing solutions to assist with its virtualization initiative.
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St. Tammany Parish Hospital bolsters productivity, patient care and competitive edge with AppSense
St. Tammany Parish Hospital faced several challenges in its IT infrastructure, including the need to implement Meaningful Use standards set by the federal government, slow logon times, and a lack of user personalization. The hospital's help desk was overburdened with issues related to user profile settings, and there was a need to enable proximity printing for clinicians accessing multiple patient rooms and printers. Additionally, the hospital was migrating from Windows XP to a virtual Windows 7 environment, which added another layer of complexity to their IT challenges.
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Alstom feels the power of AppSense
Alstom faced the challenge of delivering high-quality, stable services with minimal ongoing costs. The company needed to ensure that their IT environment was managed efficiently while providing a consistent and predictable user experience. Applications like Excel and Lotus Notes were demanding on their systems, degrading the quality of service to users. Alstom was working to commercial SLAs with their customers, necessitating a solution that could ensure optimal performance and equal resource distribution.
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AppSense Enables Secure and Efficient Mobile Working for Erste Bank
Erste Bank faced several challenges including strict IT security requirements, an increasing number of mobile and home office workers, and a complex infrastructure spread across 80 different locations. Frequent loss of user personalization settings and an increased number of support calls, costs, and user downtime were also significant issues. The bank needed a solution that could provide secure and consistent access to IT services, regardless of the user's location or device, while maintaining strict security policies.
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Ballard Streamlines Manufacturing Process in the Cloud
Ballard Power Systems, a leader in proton exchange membrane fuel cell technology, needed to consolidate and modernize their technology systems. They aimed to move away from stand-alone systems and find a centralized ERP that would provide better visibility into all areas of their operation. This corporate initiative led to the selection of Oracle SCM Cloud. However, Ballard also wanted to use barcoding and scanning to direct the flow of material through their shop floor. They needed an easy way to get shop floor information into Oracle SCM Cloud while leveraging its robust functionality and maintaining the simplicity of barcode scanning.
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Kateeva Moves at the Speed of Innovation
Kateeva, a rapidly growing start-up in the OLED display manufacturing industry, faced significant challenges in managing their complex manufacturing processes. Initially, they relied on manual, paper-based systems for inventory management, which were time-consuming and inefficient. The lack of an integrated inventory management system led to infrequent and inaccurate stock counts, causing a lag in data points and making it difficult to maintain control over inventory movement. As a result, Kateeva struggled to keep up with the industry's fast-paced advancements and needed a scalable solution to streamline their operations and improve inventory accuracy.
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Michelman Increases their Competitive Edge with RF-SMART
Michelman faced significant challenges with their outdated inventory movement processes, which led to considerable lag time between inventory movement and system updates. The lack of real-time visibility resulted in inventory shortages and over-stocking, hampering operational efficiency and business growth. In 2010, Michelman decided to overhaul their supply-chain technology by implementing JD Edwards 9.0 and RF-SMART automated data collection (ADC). They needed a solution that could seamlessly integrate with JD Edwards to enhance inventory efficiency and visibility.
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Select Harvests Solves PLC Integration with RF-SMART Automation
Before implementing JD Edwards and RF-SMART, Select Harvests automatically recorded product as it arrived in their facility across weighbridges. Production receipts were then generated out of PLCs, and all data was integrated into their production floor as stock moved through their facility. However, the addition of JD Edwards posed a challenge: either replace all automation with systems that would integrate to JDE, or find a way to integrate the existing systems into JDE. In searching for a solution, the team at Select Harvests compared several options, but it was RF-SMART that allowed them to move forward with their JDE implementation and continue using their automation machines. “The value of RF-SMART is that it provides both the automation and data acquisition that we were looking to combine,” said Peter Holman, Group IT Manager. “It simplified the business problem of getting data into JD Edwards.”
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BTD Finds a Solution to Meet Diverse Inventory Control Needs
BTD Manufacturing faced significant challenges in managing their inventory due to slow AX form load times, extra fields on AX forms, and the inability to use barcode scanning. These issues led to employees leaving AX forms open and forgetting to post their journals, resulting in inventory data inaccuracies. Monthly inventory verifications were costing BTD nearly $10,000 in labor and lost productivity. The need for real-time transactions to update inventory was critical to improve business efficiency and reduce costs.
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Houweling’s Yields More Efficiency with Upgrade to AX and RF-SMART
With continued growth since implementing Dynamics AX 2009, Houweling’s set their sights on achieving more direct sales. To accomplish this, they needed to bring distribution operations in-house. The goal was to establish direct relationships with the buyers rather than going through a third party for delivery to customers. To achieve their business objectives, Houweling’s recognized the need to improve processes, move away from a dependency on paper, and achieve real-time visibility. It became evident that the only way to accomplish this was through the implementation of automated data collection. The company reviewed a number of automated data solutions, selecting a lower-cost competitor to RF-SMART. Unfortunately for Houweling’s, the results of this alternate solution did not deliver dependable functionality. Experiencing software crashes on a regular basis resulted in increased labor hours and a determination that the selected solution was not achieving their objectives.
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Legend Valve Makes the Most of Warehouse Management - without a Full WMS
Legend Valve & Fitting, Inc. was looking to enhance their warehouse efficiency without the complexity and resource drain of a full Warehouse Management System (WMS). They needed a solution that could automate cartonization, replenishments, and broken-case picking while eliminating paper-based processes that were affecting their efficiency and customer service. With an average of 300 orders and 77,000 units a day, the company required a flexible and functional system to meet the demands of their increased volume.
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Henny Penny Cooks Up Big Benefits with Warehouse Automation
Henny Penny faced challenges with manual data entry and inaccuracy in their parts distribution operation. Despite using RF-SMART in their finished goods area, there was room for improvement in their parts distribution process. The company needed to optimize picking for their parts distribution and decided to bring in vertical lift towers. This required integrating the software for their picking towers with their existing systems, a task that was handed over to Bob Blackburn's team.
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Furtex Limited Scales their Family-owned Business with RF-SMART
As Furtex Limited experienced growth, their distribution faced challenges in terms of storage and poor visibility into their stock, which slowed down operations and impacted sales and customer service. Sonny Dhesi, Head of Operations and ICT, sought a solution to manage inventory more efficiently. With previous experience in logistics and lean operations, Sonny evaluated several inventory management solutions. Based on a recommendation from NetSuite, Sonny considered RF-SMART, which demonstrated features that could fit well into Furtex's operations.
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DB Schenker Logistics: Maximizing Productivity with CarryPick E-commerce Solution
DB Schenker Logistics, a global leader in transportation and third-party logistics, needed a future-proof e-commerce solution to accommodate the needs of its customer, Lekmer.com, the largest online retailer for children's products in the Nordic countries. The solution had to meet strict e-commerce success criteria, including short response times, effortless return handling, and the elimination of human errors. Additionally, it needed to be adaptable to future customers and product line changes, ensuring flexibility in a constantly changing market.
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ICA Group Quick and Efficient Retrofit Project
The old cranes in ICA's central warehouse were 25 years old and needed to be replaced quickly during the off-peak season without affecting delivery service to stores. The challenge was to replace the old cranes and put the new cranes in operation in seven weeks. ICA sent an inquiry to four players and chose Swisslog due to their good relations and proven track record in the Nordic region. The project was planned, designed, and procured about a year before the actual replacement took place, involving a team of five to six people working full-time and another 25 people involved in different aspects of the work.
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AutoStore: Smart Logistics for Small Parts
Antalis Switzerland wanted to permanently expand its logistics services in light of structural changes occurring in the paper market. The company needed a solution that could optimize existing space, be flexible, scalable, low-cost, and energy-efficient. The challenge was to integrate a new small parts storage system into their existing warehouse without disrupting ongoing operations. Additionally, the system needed to be adaptable to structural constraints and offer various expansion options to meet future needs.
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E-Commerce Automation: Continuous Expansions Maximize Throughput and Minimize Operating Costs
Until 2012, Competec had four different locations where products were stored and picked. The ordered products had to be consolidated in the main distribution center through a cumbersome process. In light of the constantly growing demand, the existing logistics capacities were quickly reaching their limits. Because customers expect all orders received by 5:00 pm to be shipped the same day, Competec needed to centralize and automate their logistics operations to meet this level of service. After comparing different goods-to-person concepts, Competec decided in 2011 to go with the new Click&Pick® solution from Swisslog. AutoStore enabled them to achieve a high storage density, and robot vehicles quickly and efficiently handled the storage and retrieval processes for the items stored in bins. The new, scalable, and highly advanced system enabled Competec to quickly and efficiently process a growing number of small batch sizes.
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The Devil’s in the Data for Bunzl North America
Bunzl North America faced challenges in managing and maintaining its extensive fleet of lift trucks across its North American facilities. The company needed a way to track lift truck maintenance activities, determine the true cost of ownership, and assess when to service, replace, or reassign equipment. Without a centralized system, managers at each distribution center struggled to track costs and answer critical questions about lift truck usage, repair history, and cost per hour. This lack of visibility hindered their ability to make informed decisions about capital expenditures and fleet management.
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Full Service Solutions Contribute to Optimal Warehouse Efficiency
Fabiano Brothers faced significant productivity challenges as they consolidated their operations from four facilities into two, totaling 390,000 square feet. The primary goal was to maintain their annual beer sales of about eight and a half million cases while optimizing space and increasing lift truck productivity. Additionally, they aimed to enhance the productivity of their order picking process and implement ergonomic lift trucks to reduce operator stress. The company needed a comprehensive solution that would integrate receiving, replenishment, and racking to achieve increased efficiency, cost savings, and productivity.
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Quad/Graphics Partners with Westfalia Technologies for Lomira Storage Project
Quad/Graphics, the largest privately held commercial printer in the world, faced a significant challenge in optimizing its storage and retrieval processes at its Lomira, Wisconsin facility. The facility needed to store three different styles of pallets—plastic USPS, plastic 9-block, and a wooden internal pallet—without the need for slave pallets. The existing storage system was not efficient enough to handle the high volume and variety of pallets, leading to delays and inefficiencies in production. The company required a solution that could streamline and expedite production by making work-in-process more readily accessible. Additionally, the solution needed to be scalable and flexible to meet the company's long-term needs.
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