ATAG Iterated Their Heat Recovery Design Faster Than Ever Before With Cloud-Based Simulation
公司规模
Mid-size Company
地区
- Europe
国家
- Netherlands
产品
- SimScale
- iCon Heat Exchanger
技术栈
- Computational Fluid Dynamics (CFD)
- Finite Element Analysis (FEA)
- Cloud-Based Simulation
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Innovation Output
- Productivity Improvements
技术
- 分析与建模 - 预测分析
- 分析与建模 - 实时分析
适用行业
- 消费品
- 设备与机械
适用功能
- 产品研发
- 质量保证
用例
- 预测性维护
- 过程控制与优化
服务
- 云规划/设计/实施服务
- 软件设计与工程服务
关于客户
ATAG has been producing award-winning heating products for over 70 years, focusing on innovative heating solutions and quality. Based in the Netherlands, ATAG has expanded its reach to over 1,000,000 households worldwide, providing sustainable heating products. The company is known for its craftsmanship and down-to-earth approach, specializing in high-end boilers. At the core of their products is the iCon heat exchanger, which offers unrivaled performance and efficiency. ATAG's commitment to quality and innovation has made them a leader in the heating industry, continuously seeking to improve their products and processes.
挑战
ATAG specializes in designing high-end boilers, with a focus on their revolutionary iCon heat exchanger. During a cost-saving project for their I-series boiler system, ATAG noticed a shift in acoustic performance after extensive testing. The changes had shifted the resonance frequency of the exhaust to match the natural frequency of the boiler, causing more vibration and noise. To improve acoustic performance without project delay, the problem needed to be resolved quickly. The traditional prototyping workflow was too slow for this time-sensitive issue, risking the cancellation of the cost-saving project.
解决方案
ATAG turned to cloud-based simulation using SimScale to address the acoustic performance issue. They performed both finite element analysis (FEA) and computational fluid dynamics (CFD) simulations. The FEA focused on the natural frequency of the exhaust piping, while the CFD identified areas of high turbulence and vortex shedding. By leveraging the cloud, ATAG ran over ten simulations in parallel, allowing for a mesh independence convergence study and building confidence in their results. This approach enabled a faster iterative design process, shifting the eigenfrequencies of the exhaust piping away from the critical zone and optimizing for both noise reduction and pressure drop.
运营影响
数量效益
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