Improved Process Control and Data Visibility by Moving from a Home Grown System to a Scalable MES
公司规模
Large Corporate
地区
- Asia
国家
- China
产品
- FactoryLogix MES
技术栈
- MES
实施规模
- Enterprise-wide Deployment
影响指标
- Cost Savings
- Customer Satisfaction
- Productivity Improvements
技术
- 功能应用 - 制造执行系统 (MES)
适用行业
- 电子产品
- 设备与机械
适用功能
- 离散制造
- 质量保证
用例
- 自动化制造系统
- 预测性维护
服务
- 系统集成
- 培训
关于客户
Norautron Suzhou Co., Ltd. is a subsidiary of Norautron Group, which is headquartered in Horton, Norway. Norautron Group is a full-service electronics manufacturer that provides services ranging from design, test development, prototyping, PCBA, cable harnessing, electro mechanics, advanced box build, system integration, and industrialization to product lifecycle management and after-sales services. Norautron Suzhou focuses on the manufacturing of high-mix, low-volume industrial electronics, especially ruggedized-type products for maritime, defense, medical and other industrial equipment that require extremely high reliability in tough environments. In 2012, Norautron Suzhou realized that their home-grown MES system could no longer support the growing demand from customers.
挑战
Norautron Suzhou, a subsidiary of Norautron Group, specializes in the manufacturing of high-mix, low-volume industrial electronics. In 2012, the company realized that their home-grown MES system could no longer support the growing demand from customers. The challenges they faced included increasing customer requirements and market regulations for mission-critical products. Products that need to work in tough environmental conditions or demand extremely high reliability like the ones Norautron makes for maritime, defense, and medical industries require traceability down to a single connection on a single electronic component. Also, process control and material management, including RMA is a must. However, the precise and high-level traceability and strict process control and management can only be achieved by a professional MES system, where Norautron’s home-grown system fell short. Ever-increasing time and labor cost while using and maintaining the home-grown system is another issue that troubled management. In the past, Norautron input tremendous labor-hours to create the trace record manually for each part and product to fulfill the traceability requirement and assure product quality. With increasing national wages, Norautron Suzhou found the labor cost, as a proportion of the whole operation cost rose so sharply year after year that company profitability was soon likely to be adversely affected.
解决方案
Norautron Suzhou chose Aegis Software as their MES provider. Aegis is a mature and global company which offers sales, consultancy, deployment, training, R&D, integration and on-going support across three continents, and provides an enterprise level platform that supports Norautron’s facilities located in Norway, Sweden and China. As a software company that offers the most machine programming and data acquisition connectors with equipment vendors in the market, Aegis provides more standard integration interfaces than any competitor. When compared with similar MES providers, Aegis has been proven to be more advanced at documentation handling, including powerful BOM and CAD importing and cleaning tools, interactive and visual work instruction design, and electric revision control. In addition, FactoryLogix provides total traceability for materials, tools and fixtures, and the level-4 component traceability can meet the needs of Norautron’s most demanding customers. Furthermore, FactoryLogix is a solution designed with a true understanding of manufacturing. As result, it has flexible process definition, production planning and batch management, and user-configurable dashboards and reports which adapt to any manufacturing requirement.
运营影响
数量效益
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Remote Temperature Monitoring of Perishable Goods Saves Money
RMONI was facing temperature monitoring challenges in a cold chain business. A cold chain must be established and maintained to ensure goods have been properly refrigerated during every step of the process, making temperature monitoring a critical business function. Manual registration practice can be very costly, labor intensive and prone to mistakes.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
