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MPDV > 实例探究 > Krone Implements HYDRA MES System to Optimize Manufacturing Processes and Employee Management

Krone Implements HYDRA MES System to Optimize Manufacturing Processes and Employee Management

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公司规模
Large Corporate
地区
  • Europe
国家
  • Germany
  • Turkey
产品
  • HYDRA
  • Smart MES Applications (SMA)
  • MES Development Suite
技术栈
  • Microsoft SQL database
  • Windows Server
  • Interface to SAP
实施规模
  • Enterprise-wide Deployment
影响指标
  • Productivity Improvements
  • Cost Savings
  • Employee Satisfaction
技术
  • 功能应用 - 制造执行系统 (MES)
  • 应用基础设施与中间件 - 数据库管理和存储
适用行业
  • 农业
  • 设备与机械
适用功能
  • 流程制造
  • 质量保证
用例
  • 自动化制造系统
  • 工厂可见化与智能化
  • 过程控制与优化
服务
  • 系统集成
  • 软件设计与工程服务
关于客户
Founded in 1906, Krone Maschinenfabrik Bernard Krone GmbH & Co. KG is a leading manufacturer of agricultural machines. Managed by the fourth generation of the Krone family, the company achieved a turnover of 1.84 billion euros in the fiscal year 2015/16. The subsidiary in Spelle, Germany, focuses on high-performance machinery for modern agriculture, such as the Big X 1100 forage harvester. Krone's products are known for precision, performance, efficiency, and innovation, distributed worldwide through independent sales agencies.
挑战
In 2006, Krone faced the challenge of replacing outdated isolated solutions with an integrated MES system. Despite existing software tools, many manufacturing processes required optimization. Shop floor scheduling and production controlling were managed via Excel lists, making capacity planning based on actual values impossible. Quantities and interruptions were recorded per shift, with interruptions entered as overhead, preventing standardized and sustainable controlling.
解决方案
Krone implemented the HYDRA MES system to optimize staff capacity, machine utilization, and standardize controlling. The system aggregates data from shop floor, machine, and time and attendance modules into meaningful KPIs, aiding production optimization and wage calculations. HYDRA shop floor scheduling replaced manual planning, making production processes more reliable and predictable. Personnel scheduling optimized employee deployment based on qualifications. The system's transparency, highlighted by the shop floor monitor, is crucial for achieving efficiency and reliability. HYDRA time and attendance have been implemented at production sites in Germany and Turkey, with employees managing absences via browser-based Smart MES Applications.
运营影响
  • Krone achieved optimized staff capacity and machine utilization through the HYDRA MES system.
  • The system provided transparency and reliability in production processes, crucial for efficiency.
  • Personnel scheduling was enhanced, allowing optimal employee deployment based on qualifications.
  • The implementation of HYDRA time and attendance improved employee management at production sites.
  • The integration of HYDRA modules facilitated the calculation of premium and incentive wages.
数量效益
  • 240 HYDRA shop floor clients (terminals) were deployed.
  • 100 access control readers were implemented.
  • 60 machines were connected to the HYDRA system.

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