Plex Enables Manufacturer to Manage up to 450,000 Order Combinations Accurately and Efficiently
公司规模
Mid-size Company
地区
- America
国家
- United States
产品
- Plex Manufacturing Cloud
- TruStep Foot
技术栈
- Cloud ERP
- Manufacturing Execution Systems (MES)
- Supply Chain Management (SCM)
- Customer Relationship Management (CRM)
- Quality Management
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Customer Satisfaction
- Digital Expertise
技术
- 功能应用 - 企业资源规划系统 (ERP)
- 功能应用 - 制造执行系统 (MES)
适用行业
- 医疗保健和医院
适用功能
- 产品研发
- 质量保证
- 商业运营
用例
- 自动化制造系统
- 预测性维护
- 供应链可见性(SCV)
服务
- 云规划/设计/实施服务
- 系统集成
关于客户
College Park Industries, located in Fraser, Michigan, is a leading manufacturer of prosthetic feet, known for producing the most anatomically correct prosthetic feet available. Founded on the development of the first TruStep Foot prototype, the company is dedicated to the research and development of advanced prosthetic products. Their products are distributed globally through a network of independent dealers, serving independent orthotic and prosthetic facilities worldwide. The end-users of College Park's products are lower-limb amputees of all ages, and the company specializes in prosthetic products that accommodate both low- and high-impact activities, including extreme sports. College Park Industries is committed to meeting precise requirements to provide amputees with the most anatomically correct prosthetic feet on the market, with designs based on the anatomy of a foot, including forefoot, heel bones, ankle bone, and articulating joints. The company integrates softer components to mimic the function of ligaments and muscles, ensuring smooth motion in their prosthetic feet.
挑战
College Park Industries faced the challenge of managing a highly complex manufacturing process for prosthetic feet, with up to 450,000 potential configurations. The company needed a system that could handle the intricate customization and ordering processes while ensuring compliance with regulatory requirements for traceability and internal controls. The existing systems were not sufficient to manage the diverse needs of their patient population, which included lower-limb amputees of all ages and activity levels. The company required a solution that could provide real-time, accurate information to all employees, enabling them to make informed decisions and improve operational efficiency.
解决方案
To address the challenges faced by College Park Industries, Plex implemented its Manufacturing Cloud ERP solution, which integrates enterprise resource planning (ERP), manufacturing execution systems (MES), supply chain management (SCM), customer relationship management (CRM), and quality management. This cloud-based solution allows College Park to track and manage critical aspects of their business and manufacturing operations in real-time, from anywhere. The Plex system helps determine the best product configuration for each patient by guiding customer service representatives through a series of questions about the patient's needs and activities. The system then generates a build sheet through an Option Configurator, which provides production with all the necessary information to manufacture the prosthetic foot. This streamlined process ensures that College Park can build, inspect, and ship products on the same day they are ordered. Additionally, Plex's integration of all departments within College Park allows for improved decision-making based on current, accurate information, enabling the company to monitor sales strategies, customer activity, and fulfill regulatory requirements for traceability and internal controls.
运营影响
数量效益
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