Infinite Uptime > 实例探究 > 通过预测刀具寿命在锻压机生产线上节省了 120 万美元

通过预测刀具寿命在锻压机生产线上节省了 120 万美元

技术

分析与建模 - 预测分析
功能应用 - 远程监控系统
传感器 - 声学传感器
传感器 - 温度传感器
传感器 - 振动传感器

适用行业

设备与机械

适用功能

维护

用例

预测性维护

客户

未公开

登录后查看完整内容

关于客户

一家全球领先的锻造公司，总部位于浦那，拥有 10000 名全球员工。拥有超过五年专业知识的汽车行业的主要贡献者。

登录后查看完整内容

挑战

该公司的主要冲压生产线有一台圆锯机，可将金属棒精确切割成预定长度，以便在熔炉中进一步加热。然后将切割件送入锻造线以制造汽车部件。切割件的长度和垂直度对于获得优质锻件至关重要。

据观察，圆锯在切割金属棒时未能保持精确的长度和垂直度，导致严重的废品。这是一个严重的问题，日常预防性维护无法克服它。

登录后查看完整内容

解决方案

INDUSTRIAL DATA ENABLER 安装在圆锯机附近的齿轮箱上，实时监测三轴振动、温度和声学。其边缘技术分析振动数据，并在振动超过设定限制的瞬间通知生产和维护人员。 IDE 捕获了圆锯机齿轮箱的振动。

登录后查看完整内容

收集的数据

Vibration

登录后查看完整内容

运营影响

[Efficiency Improvement - Asset Monitoring]
The system can generate the vibration plot of the cutter and when it exceeded the set limit. Alarms are raised through email and SMS.

登录后查看完整内容

Case Study missing?

Start adding your own!

Register with your work email and create a new case study profile for your business.

Add New Record

相关案例.

Premium Appliance Producer Innovates with Internet of Everything

Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.

Integration of PLC with IoT for Bosch Rexroth

The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.

Data Gathering Solution for Joy Global

Joy Global's existing business processes required customers to work through an unstable legacy system to collect mass volumes of data. With inadequate processes and tools, field level analytics were not sufficient to properly inform business decisions.

Smart Water Filtration Systems

Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.

IoT enabled Fleet Management with MindSphere

In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.

Predictive Maintenance for Industrial Chillers

For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.

Premium Appliance Producer Innovates with Internet of Everything

Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.

Integration of PLC with IoT for Bosch Rexroth

The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.

Data Gathering Solution for Joy Global

Joy Global's existing business processes required customers to work through an unstable legacy system to collect mass volumes of data. With inadequate processes and tools, field level analytics were not sufficient to properly inform business decisions.

Smart Water Filtration Systems

Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.

IoT enabled Fleet Management with MindSphere

In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.

Predictive Maintenance for Industrial Chillers

For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.

Premium Appliance Producer Innovates with Internet of Everything

Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.

Integration of PLC with IoT for Bosch Rexroth

The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.

Data Gathering Solution for Joy Global

Joy Global's existing business processes required customers to work through an unstable legacy system to collect mass volumes of data. With inadequate processes and tools, field level analytics were not sufficient to properly inform business decisions.

© 2015-2025 Asia Growth Partners Limited | 隐私条款

联系我们

欢迎与我们交流!

感谢您的信息！
我们会很快与你取得联系。