WIKA Implements HYDRA MES to Enhance Production Control and Standardize Reporting
公司规模
Large Corporate
地区
- Europe
- America
国家
- Germany
- Poland
- United States
产品
- HYDRA by MPDV
- Microsoft Dynamics AX
技术栈
- Windows Server
- Microsoft SQL Database
实施规模
- Enterprise-wide Deployment
影响指标
- Productivity Improvements
- Customer Satisfaction
技术
- 功能应用 - 制造执行系统 (MES)
适用行业
- 设备与机械
适用功能
- 流程制造
- 质量保证
用例
- 自动化制造系统
- 预测性维护
- 过程控制与优化
服务
- 系统集成
- 培训
关于客户
WIKA Alexander Wiegand SE & Co. KG is a globally recognized leader in pressure and temperature measurement, operating as a family-run business with over 9,300 highly qualified employees. Founded in 1946, WIKA has established itself as a reliable partner in industrial measurement technology, offering a broad portfolio of high-precision instruments and comprehensive services. The company is known for its flexibility and high delivery performance, with manufacturing locations worldwide. Annually, WIKA delivers over 50 million quality products, ranging from standard to customer-specific solutions, in batches of 1 to over 10,000 units. With numerous wholly-owned subsidiaries and partners, WIKA supports its customers worldwide, ensuring competence and reliability in its services.
挑战
WIKA faced the challenge of maintaining efficiency and productivity amidst increasing product variety in their pre-fabrication processes. The company needed a solution to optimize production control and standardize controlling and reporting. The introduction of a Manufacturing Execution System (MES) was advised by a lean consultant to address these challenges. The main reason for selecting the MES solution HYDRA by MPDV was its broad range of standardized modules that could handle various tasks. Additionally, the mindset of the MES experts from MPDV and their international experience were appreciated by WIKA. The company expected the MES system to provide reliable order and machine data, which would benefit production control and improve planning, thus compensating for any delays in production.
解决方案
WIKA implemented the HYDRA Manufacturing Execution System (MES) by MPDV to address their production challenges. The MES solution was chosen for its comprehensive range of standardized modules that could handle various tasks, aligning with WIKA's needs. The system facilitated the collection of reliable order and machine data, enhancing production control and planning. The integration of quality management with modules for In-Production Inspection and Test Equipment Management allowed for setting inspections according to different working steps. This enabled straightforward operator self-inspection directly at the machine, supported by more elaborate analyses from the quality lab if necessary. The uniform user interface of the HYDRA Shop Floor Client simplified operations for production staff, as they only needed to learn one system. The introduction of HYDRA took approximately six months, including training key users. By 2013, WIKA successfully switched to the current HYDRA 8 version, and the solution was rolled out to further sites in Germany, Poland, and the USA.
运营影响
数量效益
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